Pvc machine - Import export

Cnc controlled 4 corner pvc profile welding and cleaning line enabling movement in 2-4 axes Yılmaz makine custom profile cleaning programming Manual and automatic operating modes, Automatic profile recognition Automatic profile cleaning blade with 11 sets Separate cleaning blades for color and white profiles Profile width & height and frame wing control sensor Automatic bearing lubrication system Windows based touchscreen computer Profile program transfers via USB flash memory Remote connection and technical support capability Movable control panel, In process speed changes 220 frames/8 hours ( CNC 608)-270 frames/8 hours (CNC 608) On screen alarm and warning displays Phase control system, Low pressure control system Ability to clean all 4 corners and end-of-line transfer with automatic profile rotation robot Automatic system allowing for movement in Ø3 axis (X, Y1, Y2) Yılmaz makine custom 0,2-2 mm. welding interval automatic transfer Automatic operating mode

Laser cutting is carried out by special machines. All of the machines have the latest technological features. A fine and successful cutting technique is applied. It also provides the expected success in PVC cutting. Because the machine is strong; it applies a fast process in thick material cutting, aluminum, galvanized cuts. In particular, laser cutting, foil-coated cutting processes give more effective results than other materials. The burn trace is minimal and minimal. Our company is successful in this regard.

pvc doors

Aluminium Door and Window Systems ( Any surface)

The Compact Design CNC profile machining center with 4 controlled axes X-Y-Z-A. The machine is mainly designed for processing on aluminium profiles. Apart from aluminium, it can also process any kind of light alloy profiles with the help of dedicated customized cutters. The bridge that is carrying the high speed electrospindle is moving on linear guides by the brushless servo motors independently from the drive and process any kind of shape on the profiles. The electrospindle can rotate from 0 to 180 degrees independent from the drive and machine in any angular position and change the tools from the tool changing magazine with 7 positions. The CADCAM software is a customized tool for “ino machinery” profile machining centers. The pneumatic referance point tilt up and down automatically according to the machine’s working cycle.

ino XP 9000 is a real 5 axis CNC Profile Machining Center working on X-Y-Z-A-C axis independently. Thanks to the CNC controller unit it is possible to make any routing, drilling, milling, notching and cutting operations on the profile pieces in any angle and any position. The machine has a standard size of 7.5 meters and optionally 9.5 meters and 11.2 meters. The pneumatic profile holding clamps are moved by the C column itself and positioned according to the placed that are read from the Profile Machining Software to prevent from collision and for the best grip of the profile piece. The Bi-Rotary head can tilt in A axis +/- 180 degrees and in C axis +/- 325 degrees with the spindle attached 12.0 kW 24.000 rpm with HSK-F63 tool holders. The machine has a tool changer magazine of 10 positions and 1 for the notching and cutting blade. The blades that can be attached on the machine varies from 120 mm to 500 mm max.

The Compact Design CNC profile machining center with 4 controlled axes X-Y-Z-A. The machine is mainly designed for processing aluminium profiles. Apart from aluminium, it can also process any light alloy profiles with the help of dedicated customized cutters. The bridge carrying the high-speed electro spindle moves on linear guides by the brushless servo motors independently from the drive and processes any shape on the profiles. The electrospindle can rotate from 0 to 180 degrees independent from the drive and machine in any angular position and change the tools from the tool changing magazine with 7 positions. The CADCAM software is a customized tool for “ino machinery” profile machining centers. The pneumatic reference point tilts up and down automatically according to the machine’s working cycle.4 pieces of profile clamping units are positioned manually by the operator according to the places that the CADCAM decides.

The CNC Panel Working Machinery specialized for machining aluminium composite panels. Also called in the market as ACP panels or ACM panels. The machine first grooves and then cuts the aluminium composite panels by using cutter bits using 2 high speed spindle motors, clamps the panels by vacuuming with a vaccum table and vacuuming pump, extracts the swarf coming out from the panel by a dust extraction system. All axes are moving on linear guides and moved by servo motors with reducers controlled by a real CNC controller. The machine can process light alloy materials such as: aluminium composite panels, HPL, aluminium panels up to 20 mm of wall thickness, bakelite, copper, acrylic, plexi-glass and etc. The machine has a very technologic vacuuming table made from plastic. The user does not need to isolate the table with gaskets like in the old system. The vacuuming is isolated inside the vacuuming system under the table and has a very high clamping force.

The Double station CNC Panel Working Machinery specialized for machining aluminium composite panels. Also called in the market as ACP panels or ACM panels. The machine first grooves and then cuts the aluminium composite panels by using cutter bits using 2 high speed spindle motors, clamps the panels by vacuuming with a vacuum table and vacuuming pump, extracts the swarf coming out from the panel by a dust extraction system. Thanks to the double station working system, it is possible to load 2 different panels with lengths up to 3.200 mm each and while the machine is processing one of the panels, it is possible to load and offload the other panel in the other station. This machine has a 50% increased capacity compared to the single station machines. All axes are moving on linear guides and moved by servo motors with reducers controlled by a real CNC controller.

Double Mitre Saw with 600 mm sawblades and 6 meter cutting length; customized for aluminium profiles. Second head moving on linear guides via rack&pinion and servo drives. Both heads tilting inside 45 to outside 22.5 and 90 degrees all inbetween degrees are adjusted electronically through servo motors and harmonic reducers. The advanced reducer technology that we use on this mechanism allows the servo motors work with zero backlash and maintain the most precise angular adjustment. Thanks to the fixed roller conveyor mounted on the secondary head and the manual supports, the profiles are placed on the machine easily and cut perfectly.

CNC profile machining center with economical design cabin moving on X-Y-Z axes. It can work on aluminum and PVC profiles. Specially designed for door and window profiles. It works on profiles with a high-speed spindle moving on a steel body equipped with a CNC controller unit and servo motors. The reference point at the beginning and end of the machine is lifted manually and determines the zero point of the profiles. Profile clamping pneumatic vices are placed on linear guides in 4 units as standard equipment. It works with Uni_Link, customized software for door&window manufacturing, and the clamp positions are displayed on Uni_Link’s own interface. Thanks to the Uni_Link program, Dxf drawings of door and window profiles are exported to the machine HMI. The size of the door profile to be processed is entered, hinge type, lock type is selected, and the machine performs parametric calculations on the profile perfectly.

Double Mitre Saw with 500 mm sawblades; customized for aluminium profiles. Second head moving on linear guides via rack&pinion and servo drives. Both heads tilting inside 45 and 90 degrees pneumatically and all in between degrees are adjusted manually. Thanks to the fixed roller conveyor mounted on the secondary head and the manual supports, the profiles are placed on the machine easily and cut perfectly.

Double Mitre Saw with 500 mm sawblades; customized for aluminium profiles. Second head moving on linear guides via rack&pinion and servo drives. Both heads tilting outside 45 and 90 degrees pneumatically and all in between degrees are adjusted manually. Thanks to the fixed roller conveyor mounted on the secondary head and the manual supports, the profiles are placed on the machine easily and cut perfectly.

ino XP 8000 is a Gantry type 4 axis CNC machining center for processing profiles. The Maxi-Steel type of extra strengthened machine body has a huge rigidity and flexibility in processing profiles of 350 mm X 350 mm in 0,1 mm / 1-meter precision and 80 mt./min X-Axis speed. With the heavy body and the gantry type of machining bridge, it is possible to process the heaviest aluminium profiles, even hardened steel and stainless steel profiles. The clamping units are moved automatically by the column, and the data is collected from the 3D CADCAM profile machining software that generates G codes from the profile drawings. All profile data can be imported from dxf and dwg files very easily through the software. The machining operations can be programmed by using the ready macros for drilling and milling. The machine has a 7.5 kW 24.000 rpm spindle with adjustable speed for different thicknesses of materials.

A very convenient, practical and functional 1 Colour; 3 Working Stations Injection Moulding Machine for producing compact, extensive, strong, pliable or unpliable and very quality shoe soles from TR, TPU, TPE and PVC raw materials. The working of the machine is hydraulic and with closing of the presses. Thanks to the 3 direct active 120 tons cylinders connected to different heights of the various molds no mechanical adjustment is needed. 3 Stations 1 Colour Shoe Soles Injection Machine For each machine's administration, has been placed either hydraulic central or electrical central and the maintenance is done by the easily accessible centrals. Due to the technical characteristics the usage of other machines' molds is possible.

One colour injection and production of PVC, Thermoplastic and TPU Shoe Soles. LM 1/2 PLC system one colour double station shoe soles injection machine.

A very convenient, practical and functional two working stations injection moulding machine for producing compact, extensive, strong, pliable or unpliable, quality shoe soles in two colours from materials such as TR, TPU, TPE and PVC. The main characteristic of the machine is possessing the PLC control. In the machine are used Siemens products. The operator panel of the PLC appliance is touchscreen what makes the usage of the machine quite comfortable. Heating controls are connected to the PLC device. Injection settings are set from the PLC. A pushing system is available in order to take off the soles from the mold. In the mold rotaion system a fully tumble and half tumble system is available. For each machine's administration, has been placed either hydraulic central or electrical central and the maintenance is done by the easily accessible centrals. Due to the technical characteristics the usage of other machines' molds is possible.

A very convenient, practical and functional one working stations machine for producing compact, extensive, strong, pliable or unpliable, quality shoe soles in 1, 2 or 3 colours from materials such as TR and PVC. 3 Colours Shoe Soles Injection Machine The working of the machine is hydraulic and with closing of the presses. Thanks to the 1 direct active 120 tons cylinder connected to different heights of the various molds no mechanical adjustment is needed. For each machine's administration, has been placed either hydraulic central or electrical central and the maintenance is done by the easily accessible centrals. Due to the technical characteristics the usage of other machines' molds is possible. With this machine at the cost of the ordinary one colour machine widely used you will get 1, 2 and 3 colours Shoe soles machine.

A very convenient, practical and functional two working stations injection moulding machine for producing compact, extensive, strong, pliable or unpliable, quality shoe soles in two colours from materials such as TR, TPU, TPE and PVC. The main characteristic of the machine is possessing the PLC control. In the machine are used Siemens products. The operator panel of the PLC appliance is touchscreen what makes the usage of the machine quite comfortable. Heating controls are connected to the PLC device. Injection settings are set from the PLC. A pushing system is available in order to take off the soles from the mold. In the mold rotaion system a fully tumble and half tumble system is available. The machine has full automatic, semi-automatic and manual system. In the cooling system which is accordingly designed, in the three parts water circulation channels are installed. The cooling plates are made of pressed aluminium and the cooling is provided as necessary.

Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor Remote connection via internet and providing technical support

Machine is ideal for welding process of PVC plastic profiles at four corners. Fully automatic four corner welding of PVC window profiles at an angle of 90° Welding of a complete window frame or sash in one cycle All profile related welding parameters are individually programmable User-friendly operating system compatible to all optimization programs Parameters are set easily by means of 8’’ LCD color touch screen Automatic line can be made by combining with Cooling Unit (SA 250),Corner Cleaning Machine (CNC 608-610) and Rotating Robot (SA 260) Automatically setting of standard (2 mm) or seamless (0.2 mm) welding options Long time of Teflon using period by means of the roller system Automatically discharging of the frames after welding operation Colored and white profiles selection modes Saving of time by means of practical mold change system Operator safety barrier Adjusting the heat between 0-300°C via electronic thermostat Minimum welding measurement : 400 x400 mm

PIM 6508 is 8-axis CNC controlled machining center which is specifically designed to process any kind of PVC profiles in the market. The machine can do all operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc. PIM 6508 has the programming feature which provides minimum waste and maximum amount of production. 10 pieces of PVC profiles can be placed on the feeding conveyor of the machine and 3-axis pneumatic gripper moves them into the milling & cutting center for the milling and cutting operations. Operator attaches barcodes on the processed profiles to make them ready for welding operation. Servo control system providing CNC motion at 8-axis Fully automated feeding, carrying, positioning, cutting and transferring units Performing operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc.

DC 550 SK is a full automatic sawing machine which is designed for the strait or angular cutting operations of large size of profiles made of PVC and aluminum materials by means of double head sawing units equipped with Ø 550 mm of saw blades. Two-hand safety operation Equipped with CNC control system for precise angular adjustment Tilting range inwards 45° and outwards 22.5° Hydro-pneumatic saw feed Cutting accuracy +/- 0.1 mm 2 x pneumatic profile supports Windows based industrial PC and 15’’ LCD touch screen color monitor Facility to transfer the cutting list at ‘mdb’+'xls' format via USB and network Remote connection via internet and providing technical support Barcode printer & image print Automatic slicing feature Profile height measuring system (DC 550 SKH) The angle setting of the heads is ensured with servo control system The position setting of the moving head is en sured with servo control system STANDARD ACCESSORIES Equipped with saw blades 2 X Ø 550 mm

PCC 6505 is a servo controlled machine which is specifically designed for the serial cutting of any kind of PVC and aluminum profiles in the market. The machine is able to cut PVC and aluminum profiles into required dimension. Operator places 10 pieces of profiles of maximum length of 6.5 m and minimum length of 0.7 m on the feeding conveyor of the machine, and presses on start button. Machine start the cutting operation of the profiles by the help of high performance robot arm and saw unit as per the requested angle between the angle of 30⁰-150° then collocates on the outlet conveyor. Operator attaches barcodes on the processed parts to make them ready for the assembly. 500 mm of down-cutting saw blade Servo control system ensuring motion control at 5 axis Pneumatic gripper for accurate positioning of the profile Horizontal and vertical clamping of workpiece during the sawing operation Fully automated feeding, carrying, positioning, cutting and transferring units

AIM 7510 is 5-axis servo controlled machining center which is designed to perform drilling, grooving, notching, taping, saw milling, etc. on all kinds of aluminum & PVC profiles, light alloys in general and thin walled steel profiles. Efficient and economic processing on the six sides of the profiles is possible with this fully automatic machining center. The moveable turret type of tool magazine equipped with12 standard tools provide a fast tool change.It is housed in the mobile gantry to minimize the tool change time. An additional magazine for the saw blade with 350 mm dia. ensures the ease of machining on the exterior applications of the profiles. The machine can be used in tandem mode, a work method that allows machine stop times to be reduced to a minimum as it allows workpiece change time (loading/unloading) to be run “while the machine is operating. Automatic clamp recognition and clamp positioning is available.

PRODUCT INFORMATION Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor

PRODUCT INFORMATION Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor

PRODUCT INFORMATION The new concept in copy routers, this single head copy router has the ability to program X, Y, Z and C coordinate with 4 axis servo controlled motors. It is used for the processing of slots for locks, drilling handles, hinges, espagnolette holes, and opening water drain slot on PVC and aluminum profiles, this means no more template GENERAL FEATURES Designed for the day-to-day operations on PVC, aluminum and low alloy materials the four surfaces of profiles at the same time Equipped with servo controlled table mechanism to stop the turning table and machining the profile in any angle among the 0°/90°/180/270° Working capacity X: 300 mm, Y: 120 mm, Z: 115 mm Profile clamping width (Wmax / Wmin): 120 X 30 mm Profile clamping height (Hmax. / Hmin.): 115 X 30 mm Profile clamping length: (Lmax. / L min.): 3000 X 400 mm ER 16 tool collets Equipped with variable speed spindle adjusted from 0 to 12000 rpm with 2.2 kW PLC control system

PRODUCT INFORMATION This machine is ideal for the single corner welding of PVC profiles between 30°- 180°. Enable the welding of all angles between 30°-180°infinitely adjustable All parameters such as melting and welding time, welding pressure are set independently Automatically start and finish the welding cycle Adjusting the heat between 0-300°C by means of the electronic thermostat Smooth welding operations for long profiles by means of rotating support arms Maintenance friendly, for example cleaning of the heater plate and changing of the Teflon is very easy by means of quick change system Practical adjustment of standardl (2 mm) or seamless (0.2 mm) welding options manually Standard equipped with height adjustable profile support arms on both side Clamping the profiles separately via foot pedal Saving of time by means of practical mold change feature Portable machine stand OPTIONAL ACCESSORIES Machine according to the profile height of 165 mm