Profile cutting - Import export

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery

1 types of slot cutting Cutting without burr Cutting without wastage Unblunt blade Ruler for easier setting Profile cutting according to customer’s specifications.

4 different types of slot cutting Punching Cutting without burr Cutting without Unblunt blade Ruler for easier setting Profile cutting according to customer’s specifications.

4 different types of slot cutting Punching Cutting without burr Cutting without Unblunt blade Ruler for easier setting Profile cutting according to customer’s specifications.

3 different types of slot cutting Cutting without burr Cutting without wastage Unblunt blade Ruler for easier setting Profile cutting according to customer’s specifications.

3 types of slot cutting Cutting without burr Cutting without wastage Unblunt blade Ruler for easier setting Profile cutting according to customer’s specifications.

Minimum and maximum sheet thickness: 0.4 - 8 mm. Pipe production diameter Ø10 - Ø193 MM profileproduction range 10*10 - 150*150 galvanized profile production, re-coating the welding place with zinc,profile production in special sections in welded profile,drilling and cutting operations before or after profiledrawing. Bending and mechanical processes aftershaping. Shooting any desired brand on the profile. Profile cutting, drilling, bending, shaping and assemblyapplications.

Bending with standard tube and profile bending machines, Cutting and punching operations on all profiles with special templates or if it is necessary by hydraulic or pneumatic machines that can be designed and produced ourselves, Cutting of the profiles done with CNC saws in requested length.

Water Process Chiller is designed to meet the needs of many applications that require stable working conditions with maximum quality and cleanliness of the cold process fluid. Proses Çillerleri_Ana Görsel-min Our brand-new compact, robust and reliable MCHILL Series Water Process Chiller is designed for industrial applications and manufactured with the highest quality and safety standards. MCHILL is not only extremely compact and easy to use but also ensures an accurate control of water temperature. MCHILL Series is used for Food & Beverage Industries, Wineries, Dairies, Breweries, Bottling, Storage, Plastic Industries-Injection, Extrusion, Blow Molding, thermoforming, Laser Industry-Cutting, Welding, Profiling, Optics, Medical; Chemical & Pharmaceutical Industry-Natural Gas, Jacketed Vessels, Polyurethane, Laboratories, Healthcare, Petrochemical, Temperature Control; Engineering Industry-Machine

Our laser tube cutting service includes all major tube and section profiles – including large tube laser cutting – with specialist profile capabilities accommodated with ease. Continuous investment ensures we can always offer our customers the broadest capabilities, so they remain at the forefront.

contract manufacturing with tube profile cnc laser

State-of-the-art design for the application Flexplas offers a wide range of Cutters including Servo Cutters, Servo Flywheel (Rotary) Cutters, Pneumatic Guillotine Cutters, Cut-Saws and Haul-Off Cutter (Caterpillar Puller-Cutter) Units to meet the exact requirements of the application and industry. High precision, easy repeatable cutting Flexplas high precision FLEXI-CUT Series Cutters allow cutting all types of flexible hoses, tubes, and small profiles, including hoses embedded with wire. We design and construct Flexplas cutting units with tailor-made cuts as per customer’s project requirements. FLEXI-CUT Series Cutting Machines are suitable for cutting hoses and profiles by means of saw blades or cutting blades, and they link seamlessly with your extrusion line. Advanced technology ensures the precision, repeatable accurate cutting of hoses, tubes, tapes, and profiles always for superior production. Easily adaptable to high line speeds.

PCC 6505 is a servo controlled machine which is specifically designed for the serial cutting of any kind of PVC and aluminum profiles in the market. The machine is able to cut PVC and aluminum profiles into required dimension. Operator places 10 pieces of profiles of maximum length of 6.5 m and minimum length of 0.7 m on the feeding conveyor of the machine, and presses on start button. Machine start the cutting operation of the profiles by the help of high performance robot arm and saw unit as per the requested angle between the angle of 30⁰-150° then collocates on the outlet conveyor. Operator attaches barcodes on the processed parts to make them ready for the assembly. 500 mm of down-cutting saw blade Servo control system ensuring motion control at 5 axis Pneumatic gripper for accurate positioning of the profile Horizontal and vertical clamping of workpiece during the sawing operation Fully automated feeding, carrying, positioning, cutting and transferring units

PRODUCT INFORMATION Automatic screwing of the steel reinforcement bar in the PVC profiles that comes out of PIM 6508 and PCC 6505 Profile Processing and Cutting Centers. Machine is fully compatible with the PIM 608 or PCC 6505 Processing & Cutting Centers Machine measure the length of the profile automatically and determine the number of the screw Automatic centering of PVC profiles at the screwing section by servo motor controller Screwing conveyorconveys PVC profiles that comes out from the Processing & Cutting Centers 2 pcs. of servo controlled screwing heads perform the screwing operation as per the program that is made by the operator Separately positioned screw feeding units ensure non-stop screwing operations Seamless screwing by the screw feeders positioned independently of screwing heads Technical support and trouble shooting can be done by remote connection by via VNC All error messages and system status information can be observed on the screen by using the HMI prog

PRODUCT INFORMATION It is computerized conveyor which helps to cut the glazing bead profiles specially in the required measurements precisely Self- positioning of the conveyor stop according to the values entered on the digital screen It is ideal for cutting glazing bead profiles precisely 5.5 touch screen control panel Preparation of cutting lists on the control panel Possibility of manual or automatic operation Easy assembly on sawing and copy router machine without conveyor Digital measuring rod :1.5 m (SKN 301) - 2 m(SKN 451)- 3 m (SKN 601) Obtains data from wireless measurement reader Pieces are cut in the order according to the measurement data that is sent from the digital measuring rod OPTIONAL ACCESSORIES Sizes could be customize according to requirements. Videolar TECHNICAL SPECIFICATIONS 250 W 230V AC 50~60 Hz 3000 RPM 58x315x56 cm 157 kg. 97 kg.

PRODUCT INFORMATION It is computerized conveyor which helps to cut the profiles precisely in the required measurements Manual or automatic operation features Windows based PLC controlled 15’’ touch screen monitor Preparing cutting lists manually or viaPC Remote connection and problem solving feature Easy program transfer with USB memory stick Making changes on the cutting lists by the screen Obtains data from wireless measurement reader (optional with measuring rod) Pieces are cut in the order according to the measurement data that is sent from the digital measuring rod OPTIONAL ACCESSORIED Digital measuring rod (2.2 m) Digital measuring rod (3.0 m) Sizes could be customize according to requirements. TECHNICAL SPECIFICATIONS 250 W 230V AC 50~60 Hz 3000 RPM 58x315x56 cm 193 kg 130 kg

PRODUCT INFORMATION ACK 420 is designed for the strait or angular cutting operations of the large size of profiles made of PVC and aluminum materials by means of Ø 420 mm of saw blade. HDL 300 It is computerized heavy duty lenghtstop which helps to cut the profiles precisely in the required measurements. ACK 420 General Features Two-hand safety operation Location points at 75°,60°,45°,30°,22.5°,15°,0°, both left and right Pivoting range from -75° left to +75° right infinitely adjustable Hydro-pneumatic saw feed Adjustable back fence for most effective use of the saw blade Adjustable saw blade feeding speed Manually opening safety guard Interior LED lighting STANDARD ACCSSORIES Equipped with saw blade Ø 420 mm Manuel MKN 300 end-stops (3 m) 2 x vertical clamps Spray saw blade lubrication system (ACK 420S) Air gun OPTIONAL ACCESSORIES Laser marker set for 90° of cutting operation Pneumatically working top guard Additional saw blade Ø 420 mm 2x horizontal clamp

- This machine has 2.5 m conveyors in the right and left. - Saw with a diameter of 450 mm. diamond saw and is also a German brand Schaffer. - The saw on it is aluminum for working with both aluminum and PVC profiles. - In order for the cutting in Aluminum to be smooth and clean, and also so that the saw does not rust, there is a lubrication (cooling) system. This system is activated only for aluminum. The system is disconnected during PVC execution.

- Two Saws with a diameter of 500 mm. diamond saw and is also a German brand Schaffer. - It is possible to work in aluminum and PVC profiles. MOTOR SERVO - The screen we use is a Mitsubishi brand with a PLC driver - We use Schneider in electrical materials. - We use the Japanese liner Ray and the car. - You can cut any profile length with a long measurement program. Although the machine is 4 meters long, if you want to cut 6 meters, the machine adjusts it. - The machine has an automatic slicing function. - Suitable for optimization programs such as ERKO and ABT. - There are 4 options for a foreign language. - You can connect to the Internet from far away and detect an accident. There is a menu on the screen that shows where the accident is. - Has a lubrication cooling system for the aluminum profile.

-It is designed to cut shutter profiles for mass production, group of aluminium shutter box, vertical aluminium profiles and group of monoblock shutter box. -High saw rotation enables clean surface cutting. -Cutting speed can be adjusted. -It can cut all shutter box type including 400 mm box -Automatic measuring system (auto conveyor)

-It is designed for the processing already cut aluminium profiles that should be brought together and be locked. -Fixing the caps with staples made out of steel. -2 axis servo motor motion control -Production capacity of 240pcs/8 hours. -15.6” Pc controlled touch screen

• Semi-automatic double miter for cutting profiles and solid material in steel and non-ferrous material and an excellent price-performance ratio • Manually swiveling saw frame with hydraulic clamping for optimal • Hydraulic clamping of the horizontal vise • Automatic saw frame raising on the cut end • Double speed motor 1.0/1.3 KW Gearbox • Sensitive cutting pressure regulation function of the material properties • Hydraulic-mechanical belt tension • Tape guide with hard metal pads sheets and rolls • Thermal overload protection and no-volt release • Automatic shut-off after cut end • Automatic belt break protection Driven