Design sheets - Import export

Sheet metal fabrication is the process of bending, cutting, punching, assembling sheet metal to form into the desired form. Special tools, such as band saws and chops saws, can also be used in the sheet metal fabrication process. These ensure even cutting throughout the process. Parts are fabricated from a single piece of sheet metal so designs should have a uniform thickness. Although carbon steel is the most prominent material for metal fabrication, stainless steel would be necessary for high corrosive environments whereas aluminium is primarily considered when weight of the product is a major limitation.

Sheet metal fabrication is the process of bending, cutting, punching, assembling sheet metal to form into the desired form. Special tools, such as band saws and chops saws, can also be used in the sheet metal fabrication process. These ensure even cutting throughout the process. Parts are fabricated from a single piece of sheet metal so designs should have a uniform thickness. Although carbon steel is the most prominent material for metal fabrication, stainless steel would be necessary for high corrosive environments whereas aluminium is primarily considered when weight of the product is a major limitation.

Sheet metal fabrication is the process of bending, cutting, punching, assembling sheet metal to form into the desired form. Special tools, such as band saws and chops saws, can also be used in the sheet metal fabrication process. These ensure even cutting throughout the process. Parts are fabricated from a single piece of sheet metal so designs should have a uniform thickness. Although carbon steel is the most prominent material for metal fabrication, stainless steel would be necessary for high corrosive environments whereas aluminium is primarily considered when weight of the product is a major limitation.

The quality of a clear sheet is defined by the calender unit . For this reason, particular attention must be paid to the chromium plated and high-mirror polished solid calender rolls. These represent the quality for producing sheets with perfect surfaces. . The calender is a series of hard pressure rollers used to finish or smooth a sheet of plastic materials. These rollers are designed on vertical direction for PP, PS, PET however, for PET sheet only, rolls design as horizontal direction to reach high thicknesses while keeping homogeneity. Kuzey calender units provide high precision concentricity and flexural strength, even the thinnest of sheets can be manufactured with extreme accuracy. Each Roll is controlled with a separate thermo-regulators. Thermo-regulators can be adjusted separately from 10 – 90° C. Calender Thickness Motion control is by the servo and gearbox system.

Main Technical Data Production Speed Up to 1000 pcs/min Production Linear Speed 280 m/min max Efficiency 85-90% Product Width (min-max) 70-115 mm w/o wings, up to 165 including wings Product Length (min-max) 180-320 mm Required Air Pressure 6 bar Noise Lower than 90 dBa Basic Machine Features • Top sheet with NW side barriers • Fluff core with short ADL layer • Core anatomic shaped according to customer design • Core embossing according to customer design • Back sheet • Release tape glued on line • Edge sealing & contour cut out according to customer design • Wing tape glued on line Optional Machine Features • Thermo sealing for three pieces top sheet • Videojet printing on ADL • Individual easy wrap fold • Pouch tape • Bypass for straight product

CERM-EX offers Sheet Metal Design, Fabrication, Manufacturing, Construction, Assembly and Field Installation. We provide comprehensive Metal Working Solutions for all your custom sheet metal fabrication needs. If it can be designed and drawn, if it can be made of metal or metal plate, then CERM-EX can make your drawings a reality. We work with carbon steel, alloy steel, stainless steel, and aluminum sheet metal. Typical products we fabricate from these materials are metal cones, fabricated metal elbows, transitions, cyclones, tanks, compressor skids, industrial belt guards, metal cylinders, coupling guards, troughs, motor base, blower housings, strainer baskets among many other products.

Our company is specialized in manufacturing elevator cabinets and doors, in addition to some spare parts. We are working on exporting elevators to all countries of the world, according to customers request. With our company you gain confidence, satisfaction and safety.