Extrusion line - Import export

Flexplas designs and manufactures turnkey extrusion lines for flexible PVC hoses reinforced with a spring steel wire and PVC coated spring steel wire helix. That is, we build all the machines and tooling systems that are necessary to produce “PVC-steel wire hose”. We realize this with our technological know-how and perfected craftsmanship. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. The complete line is automated, equipped with modern production management systems, and constructed as energy-efficient which includes the use of energy-efficient motors of the latest generation and LED lighting concepts. Furthermore, the machine has been designed to ensure a safe, easy, and time-saving operation after an accidental power failure or emergency stop. This also applies to relevant data items.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of PVC hoses. We build all the machines and tooling systems that are necessary for production. Flexplas PVC hose extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touch screen PLC. With our complete equipment you can produce a wide range of PVC hoses with diameters extending from small to larger, according to your need. Flexplas hose extrusion line helps the customer renovate their line of production for the purpose of increasing productivity, quality, and traceability with the contemporary design and fully controlled unit with or without the operator. The complete line is automated, equipped with modern production management systems, and constructed as energy efficient.

Thermoforming machines for disposable food cups and sheet line extrusion , ofset printing machines

Extrusion lines for thermoforming plastic products

Introducing Skilled Manpower - a premier provider of extrusion line solutions tailored to meet your specific requirements. With our state-of-the-art facilities, we boast a range of 5" to 10" presses, meticulously designed to handle a variety of profile sections. At Skilled Manpower, we understand the significance of alloy selection and its impact on the final product. That's why we prioritize your preferences when it comes to alloy type and press line. Our extrusion process is optimized to accommodate special alloys, including EN AW 6060, 6063, 6463, 6005, 6082, 6013, 6005, and 7xxx. What sets us apart is our unwavering commitment to delivering excellence. With a team of highly skilled professionals and a dedicated management team, we ensure that each and every product leaving our facility exceeds customer expectations. Our meticulous attention to detail guarantees that our extrusions are tailored to satisfy your specific end-use requirements.

KUZEY granulators are designed according to Thermoforming production lines. Irregular draw speed of the thermoformed sheet skeleton is adapted accordingly to Kuzey Granulator . Our Crusher works in-line or off-line in synchronization with all our thermoforming and extrusion lines for continious Production as a result of standard size of Final Flake products.

Loss in weight gravimetric feeder for extrusion lines automatic control, it controlls the haull-off speed and weight per meter of pipes during extrusion process.

State-of-the-art design for the application Flexplas offers a wide range of Cutters including Servo Cutters, Servo Flywheel (Rotary) Cutters, Pneumatic Guillotine Cutters, Cut-Saws and Haul-Off Cutter (Caterpillar Puller-Cutter) Units to meet the exact requirements of the application and industry. High precision, easy repeatable cutting Flexplas high precision FLEXI-CUT Series Cutters allow cutting all types of flexible hoses, tubes, and small profiles, including hoses embedded with wire. We design and construct Flexplas cutting units with tailor-made cuts as per customer’s project requirements. FLEXI-CUT Series Cutting Machines are suitable for cutting hoses and profiles by means of saw blades or cutting blades, and they link seamlessly with your extrusion line. Advanced technology ensures the precision, repeatable accurate cutting of hoses, tubes, tapes, and profiles always for superior production. Easily adaptable to high line speeds.

Flexplas offers turn-key extrusion lines for Medical Tubing production to the manufacturers in the medical and laboratory equipment sectors. Our customers can produce a broad spectrum of medical hoses out of Flexplas extrusion lines such as flexible PVC medical tubing in O.D. range 2 – 12 mm, PP and PE medical tubing in O.D. range 2 – 4 mm, multi-lumen medical tubing, and more. Flexplas high-speed medical tube extrusion lines are reliable and robust systems to help you serve the medical sector the best quality medical hoses and tubes. Features: *High speed extrusion line for manufacturing of medical tubing *Customized design to meet customer requirements *Master control panel with Smart PLC system with color touch screen. Remote control of the complete line with one master control panel *CE marking certifying full compliance with corresponding EU standards.

Crafted for your profile in a perfect way Flexplas designs and manufactures turn-key extrusion lines for the manufacture of flexible tape and profile. We build all the machines and tooling systems that are necessary for production. Flexplas profile extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touchscreen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. Features: *High-speed extrusion line for the best quality profile and tape *Production of sizes as per customer need *Customized design to meet customer requirements *Master control panel with Smart PLC system with color touch screen. *Remote control of the complete line with one master control panel. *Downstream equipment can be separated and installed to another production line when necessary.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of a wide range of Multipurpose suction and delivery hoses with flexible PVC/PU wall and rigid PVC helix. We build all the machines and tooling systems that are necessary to produce all types of “Spiral hose”. Flexplas suction and delivery hose extrusion line features the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touch screen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. Flexplas Spiral hose extrusion line helps the customer renovate their line of production for the purpose of increasing productivity, quality, and traceability with the contemporary design and fully controlled unit with or without the operator. The complete line is automated, equipped with modern production management systems.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of a wide range of TPU hoses with spring wire helix or PVC helix reinforcement. We build all the machines and tooling systems that are necessary to produce all types of “PU ducting”. Flexplas PU hose extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touchscreen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need.

FLEXPLAS DRIVEN CONVEYORS are designed to your specifications and adapted to your specific extrusion line and manufacturing requirements for maximum efficiency Flexplas take-away conveyors are designed with tilt/dump tables to be used when cutting flexible hoses and tubing. Typically located directly after cutting devices, Driven Conveyors enhance the cut length tolerance and cut quality by supporting and transporting the hose away from the cutter bushing at adjustable speeds typically more than line speed, eliminating accumulation and sorting confusion. The hose can then be optionally ejected by a pneumatic ejector system into a collection tray for operator removal or for coiling by a winding machine. The driven conveyor automatically discharges parts to a collection tray for this purpose. Our conveyors can be optionally configured for one side or dual side collection which is for double extrusion of the hose on the same extrusion line.

With 6060-6063-6061-6005-6005A-6101-6082-6463-1050-1070-1350 alloys, profiles are produced with chemical and mechanical properties in accordance with customer requests. In addition, our customers are informed about the selection of the right alloy and condition according to the customer's usage area. In our facility, automotive, electrical-electronics, rail systems, truck chassis, industrial profiles, construction, machinery, furniture, standard profiles (T profile, Pipe, Box, Rectangle, Rod, Square bar, etc.), defense industry, solar profile, etc. We respond to a wide variety of sectors such as 5 extrusion presses. In our press lines of 1300, 2000, 2500, 2700, and 3500 tons, Ø250 pipes from 75gr to 75kg, 190×190 boxes, and profiles with 410mm bar dimensions can be produced. We can produce white or colored anodized products on the surface and painted products in any code with our paint shop.