Heat treatment - Import export

DIN: 25CRMO4 / 42CRMO4 / 41CR4 / 34CRNIMO6 SAE: 4140 / 5140 / 4340 / 4130

O HEAT TREATMENT BASKET CASTİNGS O HEAT TREATMENT FİXTURE AND GRİDS O FURNACE GRATE DESİGN O IMPELLER CASTİNGS O DİFFUSOR CASTİNGS

Istanbul Dokum is an organization, has flexible production methods enable to cast, iron, nodular iron, steel, stainless steel, duplex, super duplex and bronze in sand molding system in a single foundry. Our foundry, as different from the hundreds of foundries across Turkey and Europe, complex is equipped to supply castings to customers. In our induction furnaces, your orders are casted carefully with our qualified personnel. Casting cleaning is carried out by a separate team within our structure and some parts are subjected to heat treatment in accordance with special demands. We apply heat treatment in order to achieve better mechanical values depending on the end use areas. Sandblasting is done in our 2500x2500x3500(h)mm inner dimensioned sandblasting machine with a single piece capacity of 10 tons.

Our range of products includes welded charging aids such as guide grids, charge carriers, tempering baskets, traverses, basket inserts, wire mesh baskets, charging baskets, heat-resistant workpiece carriers, as well as hardening boxes for the heat treatment of steel or other metals. good strength properties at high temperatures Continuous operation in air up to approx. 1150 ° C with temperature changes up to approx. 1000 ° C perfectly suitable for heat treatment We use according to customer requirements .EN 1.4845 / AISI 310S .EN 1.4841 / AISI 314 Both materials are heat-resistant steel. Due to the higher chromium and nickel content and have a good resistance to oxidation. The good strength properties are still present even at higher temperatures. Both also have excellent chemical resistance up to 1100°C.

Workpiece carriers guarantee safe workpiece handling - especially when it comes to reliably protecting sensitive workpieces from damage during transport and cleaning. We develop and produce workpiece carriers for high-precision and sensitive components. This means that the components are carefully embedded and positioned in customer-specific automation magazines in such a way that they are easily accessible for a gripper. In addition to being used with manual handling, the workpiece carriers are particularly suitable for customers with a high degree of automation. The tailor-made solutions are mainly used in production with automatic parts removal and in the material flow of the automotive supplier industry.

-IP67 Certified Waterproof Heater -High-intensity infrared technology -1.2 µm short wavelength -2100C filament line -230 VAC operating voltage -2000 Watt power consumption -600 mm total length -2 mm body structure -IP67 Certified - Mounting structure compatible with wall, hanger and foot apparatus -Assembly disassembly training -Maintenance-repair fronts -Parabolic structure and reflector amount maximum heat transfer -Black anodized finish

Our foundry has it's own engineering and design team including a pattern shop with CNC Router for producing own patterns. 3D design and analyze softwares are professionally applied into the castings. Induction melting is done with double ladle furnace and Alpha-set moulding line is used with reclamation unit. When casting is done, heat treatment and shot blasting could be done within the facility. Our lab consists main test equipments such as spectrometer, metal microscope, mechnical testing machines and also sand test equipments. Mainly our productions are medium-high alloyed steel castings, heat resistant refractory steels and stainless steel from small to large volumes with un-machined or machined conditions. We supply casts to industries such as construction, oil & gas, cement, mining, energy, iron & steel, pump, valve, defense, railway, heat treatment etc. and casting pieces from 1 to 60 kg with automatic moulding line or 60 kg to 1.000 kg with manuel moulding.