System solutions - Import export

Based on the longstanding experience in the field of industry optics, Befort is your optimal partner for the new development and production of customer specific optics and mechanooptic systems. Our experts will find and realize the best solution for your optical problem. Solutions may be based on a variety of technologies, such as spherical, refractive optics, but also freeform optics, micro optics, diffractiveaspheric or plastic optics. Furthermore, we integrate electronics, sensor technology, controls and image processing jointly with external partners. OUR SOLUTIONS ARE APPLIED IN A VARIETY OF MARKETS Medical technology Automotive Mechanical engineering Industrial image processing Laser technology Defense Sensor technology

Large-volume scrap metal recycling in pre-wired, modular sections for installation in weeks. Complete, large-volume scrap removal systems for volume reduction, fluid separation, weighed transferring and load-out in automotive/transportation, aerospace, defense, heavy-industrial, and large tiered-supplier operations. Modular sections are skid-mounted, pre-wired, and designed specifically to simplify the installation process- allowing for maximum metal scrap processing within weeks. PRAB’s modular system reduces installation time and costs and provides portability and flexibility to meet changing plant requirements. Large-volume scrap collection and chip processing systems traditionally have taken months to install. Equipment comes in random order, floor layout takes time and labor resources, and electrical wiring and controls need to be installed and programmed.

Compact, skid-mounted scrap metal equipment for turnings volume reduction and solid-liquid separation of small to medium volumes of flowable chips. Fluid reclamation and dry chip output make this scrap removal system ideal for smaller shops

Depending on the industrial sector, more or less complex processes take place with more or less difficult media. These media are needed either for the production process itself or for supporting processes and can have very special properties. Thanks to the VERINOX used, Lipp can tailor the tank material exactly to medium and process and thus offer the best technical and economic solution. Parts and accessories can also be individually selected and installed according to the project. This means that Lipp system solutions can be considered both for simple solutions such as part of a fire protection system, but also for complex requirements, such as in the pharmaceutical and beverage industry. So much flexibility in terms of the possibilities for use is a powerful argument for cooperation with Lipp. Engineering offices gain a partner who covers a wide range of applications and provides the same high quality worldwide.

PYK series products that have wide reduction ratio and high resistance against heavy and variable loads in horizontal, vertical and inclined feed mixing systems provide optimum solutions in TMR systems for cattle and small cattle livestock facilities.

High load capacity and reduced deflection telescopic rails with caged balls bearings. The telescopic guides have optimal running properties due to inductively hardened raceways. TELESCOPIC RAIL linear slides exhibit little deflection while under very heavy loads, even when fully extended. Telescopic guides come in eight different series (DS, DSE, DSC, DE, DBN, DMS, ASN, DRT) Torsionally rigid intermediate elements with S-shaped, double-T, or squared sections Over-extending, full or partial telescopic strokes are available In the DMS63 Series the supported load can reach 2,000kg per pair. Extremely low deflection and smoothness of movement even in high load, 24/7 applications Some Series can be locked in the closed position Special versions and strokes available upon request The Telescopic Rail product family includes full or partial extraction telescopic rails, and consists of eight (8) different sizes. The deflection resistant central components are available in the S, double T...

The Hegra Rail family includes various telescopic guide profiles with ball cage capable of handling high loads up to 20 kN per pair, overextensions up to 200% of the length of the guide in closed position and available in different materials such as steel, aluminium or stainless steel AISI 304 and AISI 316. The main features of the Hegra Rail telescopic guides: handling of heavy loads combined with minimal bending profiles with 1, 2 or 3 moving elements for extensions up to 200% available in different materials: steel, aluminium, stainless steel AISI 304 and AISI 316 high rigidity and moment of inertia with thin sections fluid noiseless operation long working life extremely reliable The Hegra Rail family of telescopic guides includes five product categories: partial and full extensions, overextensions, heavy loads and S-sections. Telescopic guides for partial extensions,Telescopic guides for full extensions,Telescopic guides for overextensions,Telescopic guides for heavy loads

Modline linear modules are toothed belt or ball screw driven systems with high accuracy, speeds and load performances. Our experience in the fields of the automotive plants, painting, plate working, manufacturing machines and palletization systems has allowed us to widen our product range with the most advanced technical solutions. Our products stand out for their: high quality and competitive performances; up to 12-m beams (longer lengths can be obtained with jointed versions), high level torsional rigidity, precise shape; no play transmissions achieved by high torque couplings; beams with transversal stiffening ribs and preset for threads on profile ends; accurate scaling and consequent reduced maintenance; fast and accurate belt or without play screw drives; the most complete range of accessories. The Modline linear module strong points are: toothed belt or ball screw driven linear modules; rolling on trapezoidal or recirculating ball guides; payloads from 3 to 2000 Kg; up to...

The shredding and sorting of rubbish and refuse is one of the key challenges within the waste management cycle. And with ERDWICH systems, there is a perfect set of solutions for meeting any of these application scenarios: System solutions range from simple shredding machinery through waste volume reduction plant to complete turnkey facilities for shredding and sorting. Deployed in waste sorting facilities, waste incineration plant, hospitals, major catering businesses, light and heavy industry, composting firms or waste reclamation units, ERDWICH wastes no time with waste. With hundreds of machines and systems deployed worldwide, use market-leading ERDWICH technology to ensure your success in special waste recycling. To get an idea of what we’re capable of, please see the following Case Studies. Now it’s your turn: we look forward to receiving your project enquiry!

The reclamation of valuable resources from electrical and electronic scrap – a global volume in excess of 40 million tonnes/year – is one of the greatest challenges facing our society. With additional support from WEEE Directive legislation, this represents enormous growth potential for recycling companies in all consumer-oriented markets. For many years now, ERDWICH has specialised in the reclamation of valuable primary materials from electronic waste with its turnkey system solutions. ERDWICH pre-processing: All process execution is fully compliant with the new DIN EN 50625/1 rules. Whether you need to handle electrics/electronics, small/large household appliances or specialist items such as fluorescent lamps, PCBs, LCD monitors and PV modules, whether as a mobile or stationary solution: create new value from electronic waste with ERDWICH. To get an idea of what we’re capable of, please see the following Case Studies. Now it’s your turn: we look forward to receiving your...

While Legend Window and Door system solutions are designed with wide seating systems, Legend Window and Door system has a seating width of 80 mm and a 6-chamber structure. With high performance scaling, profiles and profiles with the most suitable solution have been created for increasing its performance and for structures. Legend Window and Door System is one of the most suitable solutions of Unalpen PVC Systems. With the Legend Window and Door System, the profile width is set to 80 MM. In this way, a building block that is extremely suitable for both structural and weather conditions has been obtained. Thanks to 6 chambers, wide adaptation and profile flexibility is provided. Legend Window and Door system produced by Ünalpen PVC Systems is within the scope of EN12608-1 standards.

Lipp systems are modular and can be extended, modified or integrated into existing systems WITH EASE. Biogas plants from Lipp are based on the so called, wet fermentation. Through a 2 stage process, i.e., via regulation by an upstream hydrolysis stage or other substrate pre treatment, input materials are prepared so that the anaerobic process can run optimally in the digester. Since it is the most flexible and the biological processes are best kept controllable Lipp favours the SBR process. This is also particularly suitable for anaerobic wastewater treatment, sludge digestion and is also used in agricultural biogas deposits. This means first that Lipp biogas plants are substrate flexible and allow an intensive use of the available digester area. Secondly, that with low self sustaining energy requirements, a high degradation rate is achieved. It is interesting to note that Lipp’s digester can be operated not just in the SBR process (Sequence Batch Reactor).

BIOGAS FOR INDUSTRY, MUNICIPALITIES AND AGRICULTURE In addition to tank construction, LIPP built the first biogas plant in Germany in the 70’s. Furthermore, LIPP was one of the first companies to develop and sell small biogas plants in the early 80’s. By steady advancements in production technology and the materials used, as well as extensive experience in process engineering LIPP has installed in collaboration with its partners, hundreds of biogas plants in Germany and worldwide. The majority of these projects are still in operation and ensure proof of the high quality and the technical and economic performance of Lipp’s system solutions. LIPP provide system solutions for biogas production in the following areas APPLICATIONS anaerobic wastewater treatment plants waste fermentation plants sewage sludge digestion agricultural biogas plants

SYSTEM SOLUTIONS FOR SILAGE SILOS The Lipp dual seam system was and still is the basis for Lipp’s sustained success over the last few decades. Silage silos were already being built for agriculture with this system in the 1960s. The Lipp dual seam system is still employed today for the construction of silos and system solutions used for the storage of silage. In addition to pure container construction, system solutions for silage silos also include other components that go far beyond the scope of supply of a simple container manufacturer. APPLICATION EXAMPLES & REFERENCES Lipp system solutions for silage are used for storage and preservation of silage in an above ground, cylindrical container. Corresponding filling and extraction systems, roof and floor structures round off the scope of supply. A large number of the silage silos installed decades ago are still in operation today and provide proof of the high quality standard and extremely long service life.

SYSTEM SOLUTIONS FOR THE STORAGE OF CEREAL PASTE AND SUGAR BEET Lipp plans and sells storage systems for biomass such as cereal paste or sugar beet under the brand names LIGAVATOR and BETAVATOR. These systems are generally gas tight and both roof and container base (optional) are made of solid stainless steel, since the stored media can give rise to very aggressive juices and gases. With this type of storage the substances are preserved and can be used over a very long period. Automatic withdrawal and substrate delivery can also be installed in the following systems by an appropriate control system. APPLICATION EXAMPLES AND REFERENCES In addition to pure crop storage, the Lipp LIGAVATOR / BETAVATOR systems are mainly used as substrate storage for agricultural or industrial biogas plants, and are installed before the fermenter for appropriate substrate supply. They allow largely automated control of a biogas plant, as there is no need for a regular manual substrate supply.

Settling and floating layers are avoided by horizontal and vertical mixing. Before plant construction, coordination takes place with the future plant operator to determine the optimum stirring technology based on the respective substrates. Operational safety is ensured by the closed reaction chamber, the external drive for the agitator and the externally mounted electric drives. Variable dimensions and substrate flexible stirring technology also allow the use of difficult substrates. The wall heating system, externally mounted on the fermenter wall, ensures optimum fermentation conditions and a high gas yield. FAST ASSEMBLY – LESS COST Low installation costs are possible by using the Lipp dual seam system and on site production. If the foundation slab is provided along with assistance during assembly, costs fall still further.

SYSTEM SOLUTIONS FOR GAS STORAGE With the Lipp gas holder Lipp offers a tried and tested system solution which is complete in itself, for unpressurised storage of biogas, sewage gas and landfill gas. This solution is chiefly used for municipal waste water treatment plants and landfills. Due to its design, as well as high functional and operational safety, it also ensures low maintenance costs over a very long service life. This is mainly because the sensitive gas holder is protected against UV radiation and other environmental influences by a steel container manufactured with the Lipp dual seam system. Furthermore, this construction method allows an exact leak test and highly accurate metrological monitoring of the gas fill level. Both aspects are essential for safe and efficient plant operation. With certification according to § 19 WHG for Lipp GmbH and DVGW approval of the gas storage tank, further conditions are met for use in municipal waste water treatment plants.

SYSTEM SOLUTIONS FOR MUNICIPAL WASTE WATER TREATMENT Lipp has for many decades been an established partner of municipal waste water treatment plants, engineers and general contractors in the field of tank and system solutions for municipal waste water treatment. Due to their method of construction as well as flexibility in the choice of materials and ideal diameter – height ratios, Lipp tank and system solutions are especially suitable for the needs of small to large sewage treatment plants. They are ideally tailored to one another, but may also be embedded as individual island solutions into existing systems and are therefore equally popular with planners and end users alike. The stainless steels used and the double seaming guarantee maximum water tightness and durability with low maintenance for a wide variety of waste waters, slurries, process liquids and gases. The versatility in terms of the system solutions offered for municipal waste water treatment plants

As well as the high quality, end customers and engineering offices alike appreciate Lipp’s process expertise and close, professional working methods. In addition to individual planning and timely installation, the service package is also rounded off by extensive tank inspections. Depending on customer requirements, Lipp offers its partners support in the preparation of necessary planning criteria such as design, heat and energy calculations etc. Lipp’s objective is to be the most reliable partner for municipal sewage treatment plants and for engineers for municipal waste water treatment and sludge digestion. To achieve this, in addition to the product quality, the professional, timely and economical completion of projects is constantly being improved. In order to work with end users and engineering offices as effectively as possible, the technical process expertise is also being constantly expanded by the ongoing qualification of employees and high investments in research.

CONTAINER AND SYSTEM SOLUTIONS FOR THE INTERMEDIATE STORAGE OF HEAT FROM WASTE HEAT OR RENEWABLE ENERGIES The intermediate storage of heat from biogas plants, biomass cogeneration plants or other heat sources is an important prerequisite for effective use. Lipp buffer tank systems are economic system solutions for the storage and supply of thermal energy and can be easily integrated into customised solutions for local heat supply. LIPP BUFFER STORAGE TANKS The individually tailored solution appropriate to heat storage requirements with useful volumes of 80 to 3,000 m³ is made of stainless steel with the Lipp dual seam system and operated in conjunction with insulation adjusted to the application at about 95 ° C. Since the Lipp system is unpressurised, the container solutions are extremely low maintenance and are very durable. The high volume, above ground Lipp storage tanks have been specially developed for this application and are popular with end users and energy suppliers alike.

SYSTEM SOLUTIONS FOR PROCESS WATER In the area of process fluids, the Lipp system offers many advantages due to its high flexibility in terms of tank dimensions and choice of materials. This means that tank solutions can be individually tailored to the process and the media to be processed. The method of installation, largely without cranes or scaffolding, and even inside buildings if necessary, make Lipp tanks and system solutions an attractive option for engineers and end users alike. As in other areas, Lipp convinces above all by its high flexibility and easy integration into planned or ongoing investments. A timely and high quality design and professional project and document management are a matter of course for Lipp.

SYSTEM SOLUTIONS FOR SEWAGE SLUDGE DIGESTION In the municipal sector, the focus is on the production of biogas from sewage sludge. The aim is to make the energy potential of the primary and secondary sludge from anaerobic sludge digestion usable. On the one hand heat and electrical power is obtained for operation of the sewage plant. On the other hand, the sludge is conditioned so that the other aerobic process stages can run more efficiently and thus more cost effectively. The Lipp KomBio reactor has established itself as an ideal solution in the municipal sector due to its construction and long service life and has been successfully installed in hundreds of plants at home and abroad. Thanks to the application of the SBR process in our digesters, and the tank geometry and construction, it is possible to make optimum use of the low energy potential of the sewage sludge and operate sewage sludge digestion economically.

Beside the protection against external effects as UV or other external effects which could damage the foil, the unique construction enables a reliable and measureable leak test as well as an accurate filling level measurement at all times. Compared to low pressure systems and double membrane gas accumulators the Lipp system has very low operation and maintenance costs.

We know the requirements and wishes of our customers and business partners very well. For this reason, apart from high product quality, great importance is attached to professional project management in particular. Only in this way can construction schedules and completion dates be complied with and projects completed to the full satisfaction of the customer. FLEXIBILITY AND PROFESSIONALISM, WORLDWIDE Lipp understands the requirements of this industry through countless projects in cooperation with German and international engineering offices and plant engineering companies. In addition to professional management of a project, customers pay particular attention to the flexibility of the system and timely execution. These include not only the individual design and assembly but also leak tests that are requested for acceptance. Our professional project management, and technical process expertise, which goes beyond pure container construction

ATMOSPHERIC PRESSURE, MAINTENANCE FREE AND PROTECTED AGAINST EXTERNAL EFFECTS The pressureless gas storage system of Lipp is used for the storage of gas produced on landfill sites, waste water treatment plants and also as external storage on biogas plants. The system is determined by its robust and technical advanced construction where the gas balloon is protected by a galvanized steel tank. This protects the balloon against UV light and also other external factors. The system is mostly utilized at landfill sites or WWTP to buffer the gas before its further processing. The experience gained during the past decades has improved the complete system and the single components and makes it a perfect choice for end users and general contractors.

FOR VARIOUS INDUSTRIES AND A VARIETY OF APPLICATIONS LIPP bulk silos are being used from a variety of industries and companies for different applications. Since decades, LIPP silos are used for the storage of grain in flower mills or as storage for animal feed in the agricultural sector. Also the furniture and wood industry is using LIPP silos to store wood chips or saw dust. ADVANTAGES OF LIPP BULK STORAGE A growing application is the storage of pallets for biomass plants. Different manufacturing companies are using LIPP bulk material silos as storage of buffer for their raw materials. The enhanced stability coming from the Double Fold System allows to construction of silos with big diameter and height ratio, with free carrying roofs as well as a fast filling and extraction. The silos can be built in closed manufacturing halls or building, very narrow installation sites and on high steel or concrete structures.

TANK AND SYSTEM SOLUTIONS FOR WASTE WATER TREATMENT PLANTS Individual, customised container and system solutions have been one of the core business areas of Lipp GmbH for decades. This is demonstrated by the long list of references for completed tanks and equipment that have been implemented in close cooperation with well known engineering firms and companies for industrial waste water treatment plants at home and abroad. From simple, open topped waste water tanks through process vessels with special requirements for stainless steel and sealing materials to fully equipped fermenter types, (SBR, CSTR etc.) for different applications, Lipp offers a wide range of system solutions. Each project is planned and manufactured individually according to specific customer requirements for material, diameter, process instructions etc., and installed and tested if necessary in close cooperation with the partners. The versatility of the Lipp system in combination with process

WASTE TO ENERGY INDUSTRY BIOGAS FROM ANAEROBIC WASTE WATER TREATMENT AND WASTE FERMENTATION PLANTS. Due to their technical characteristics and profitability, Lipp tank and system solutions are used in a variety of industrial biogas plants. Two areas of application can be distinguished, which in many cases also follow both objectives. APPROPRIATE PROCESS TECHNOLOGY, SUITABLE CONTAINER TECHNOLOGY AND THE RIGHT DIMENSIONSFirst, the anaerobic treatment of various industrial waste waters, such as in food production, biofuels or similar. The main objective here is the anaerobic pretreatment of highly contaminated but easily degradable waste water to reduce the COD load before it can go to the next stage of aerobic waste water treatment. The challenge is that in spite of the low DM content, a high degree of degradation is achieved by biomass retention or return and at the same time, biogas is produced. Due to the flexibility and variability of the Lipp system in terms of procedures

Gas storage systems by Lipp have been successfully installed in more than 300 projects in Germany and worldwide. The gas storage capacity extends from 30 to 5,000 m³. The gas resistant PVC gas holder is protected by a galvanised steel cylinder. The self supporting roof is made of 1.4301 high grade stainless steel. The Lipp gas holder is offered as a complete system, including sensors and built in parts as well as steel construction, and can be easily integrated into an existing system. The main area of application of the Lipp gas holder is municipal waste water treatment plants and landfills which want to balance out fluctuations in gas production and at the same time need a buffer store for possible downtimes. A further gas holder may also be of interest for direct marketing of biogas, where feed in at certain times is necessary. The Lipp gas holder is especially attractive when considering the fact that electricity cannot be stored. But (bio) gas, which is used for power generation