Wire machining - Import export

The manufacturing precision of the roller has a major influence on the quality of the final product (wires) as well as on the service life of the rollers. It is therefore essential that the ground “V” groove on the outer ring is machined and positioned precisely relative to the internal geometry. WIB only produces straightener roller bearings produced in this fashion, while many other producers machine the outer wire guide groove after assembly

Wire Processing to the Most Exacting Standards - Great Versatility Without Conversion. The Alpha 433 fully automatic crimping machine is based on state of the art technology and is designed for processing single conductors as well as double crimp connections. The Alpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals and double crimp connections of different lengths and the same wires can be processed without difficulty. Teamed up with Komax MCI peripheral devices, the Alpha 433 is a very compact system offering optimum accessibility and ultra short conversion times.

Alpha 488 S produces fully automatically Twisted-Pairs out of two single bulk wires completely cut-to-length and terminated, with all quality controls included. The modular composition of the system provides superb flexibility. Four processing stations at the wire beginning and two at the wire end offer extensive processing possibilities. The machine layout accommodates up to six processing modules. Wires with cross sections ranging from 2 × 0.22 mm² (AWG 24), optionally from 2 × 1.3 mm² (AWG 26), to 2 × 2.5 mm² (AWG 14), (processing set short open ends up to 2 × 1.0 mm²) can be processed in the highest quality. Alpha488S is available in the versions of four, seven and ten meters. In combination with the Komax crimping modules mci 722 or mci 712 and the Komax seals module mci 765 C as well as with the quick-change systems and the integrated quality monitoring systems Alpha 488 S ensures maximum process reliability and extremely short changeover times.

High-performance, even for small cross-sections. Cutting force, high volume output and advanced sensor technology make the Kappa machines the number one choice for automated cutting and stripping, even for smaller wire cross-sections. The machines can be used very efficiently thanks to their simple, intuitive control elements. The Kappa product family stands out thanks to its extremely broad processing range. Its intuitive and simple operation and controls allow you to easily set up even difficult-to-process materials, with extremely fast tool-free changeover to new types of wires. The intuitive TopTouch operating software guides the user through the process logically. During production, operators have maximum transparency thanks to simple adjustment settings for important parameters. This makes the Kappa machines especially intuitive and safe to operate.

The Kappa 330 belong to the latest generation of automatic cutting and stripping machines. This model is compelling in the extremely broad range of processing they cover. With the simple, flexible touch controls, even difficult to process materials can be set up quickly and easily. The conversion to new types of cables can be done without tools so it is ultra-fast. This model is designed for processing cables with a cross section of up to 35mm², multicore conductors with an outside diameter of up to 16mm or flat cables with a width of up to 40mm. The customer has his choice of a belt drive or various double-roller drives depending on his requirements. The conductor diameter is automatically detected by a sensor using an inductive measuring approach. This feature greatly shortens setup and changeover and reduces operating errors. Laser and a CCD line optically measure the outside cable diameter and check that the cable is present during processing.

Consistent high productivity and flexibility with maximum precision are the requirements fully automated wire processing has to meet, both today and in the future. The Alpha 550 – the latest fully automatic wire processing machine for two-sided seal insertion – meets these requirements across the entire spectrum with revo­lutionary technology. The Alpha 550 can yield crucial competitive advantages with its unmatched unit cost performance, flexible production output and superb quality. The machine comes with an ACD automatic conductor detector as a standard feature.

High-performance, even for small cross-sections. Cutting force, high volume output and advanced sensor technology make the Kappa machines the number one choice for automated cutting and stripping, even for smaller wire cross-sections. The machines can be used very efficiently thanks to their simple, intuitive control elements. The Kappa product family stands out thanks to its extremely broad processing range. Its intuitive and simple operation and controls allow you to easily set up even difficult-to-process materials, with extremely fast tool-free changeover to new types of wires. The intuitive TopTouch operating software guides the user through the process logically. During production, operators have maximum transparency thanks to simple adjustment settings for important parameters. This makes the Kappa machines especially intuitive and safe to operate.

The machines in the Cosmic 60 series are portable, semiautomatic jacket and wire stripping machines with rotating blades and a high pull-off force. Operation is unbelievably easy thanks to the analogue settings and the release sensor. These all-purpose machines are operated electrically so they can be used everywhere. The machines process conductors with outside diameters ranging from 2.5 to 10 mm or 11 to 18 mm depending on the model, i.e. they strip single conductors and jackets of multi-conductor cables. The portable machines can be used anywhere a power socket is available. The machines in the Cosmic 60 series are ideal for a highly diverse products made in small to medium quantities.

High-performance, even for small cross-sections. Cutting force, high volume output and advanced sensor technology make the Kappa machines the number one choice for automated cutting and stripping, even for smaller wire cross-sections. The machines can be used very efficiently thanks to their simple, intuitive control elements. The Kappa product family stands out thanks to its extremely broad processing range. Its intuitive and simple operation and controls allow you to easily set up even difficult-to-process materials, with extremely fast tool-free changeover to new types of wires. The intuitive TopTouch operating software guides the user through the process logically. During production, operators have maximum transparency thanks to simple adjustment settings for important parameters. This makes the Kappa machines especially intuitive and safe to operate.

Top quality processing over a uniquely broad range of cross sections. This fully automatic crimping machine excels in simplicity of operation and flexibility. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment. The Komax Gamma 255 is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.0123mm²/AWG36 to 2.5mm²/AWG14 in excellent quality. It is compatible with all commercially available applications. It also handles double side crimped wires as short as 20mm.