Sheet metal work - Import export

Vacuum El System provides CNC punching, forming and tapping of parts with a variety of standard as well as custom tools. We operate an Amada punching centre with a capability of 1800hpm, which allows for a very high throughput, while still maintaining high quality. Maximum sheet size without repositioning is 3000mm x 1500mm and 5000mm x 1500mm with single repositioning. Benefits: Multi-purpose turret for efficient tool selection Scratch-free processing with floating brush table Dedicated CAM and Nesting software for optimal material utilization

Galvanized steel, powder painted in different colors (inside/outside), IP66.

Custom made, sheet metal control desk/console

Made of galvanized steel sheet 1-2 mm Standard color: RAL 7035 (powder paint) Door fitted with locks and polyurethane gasket Door opening angle: 120° Protection degree up to IP66 IEC60529

We produce components for the friction-wear industry in bronze with lead content (10, 15 and 20%), in brass with high resistance and in aluminium-bronze. Pieces are delivered as-cast, rough or fully machined.

Vacuum El System is able to produce highly complex 2D shapes with high accuracy and speed by utilising the latest laser cutting technology from Mazak. With integrated machines and CAD software we are able to ensure a quick turnaround from initial design to finished component and optimum material utilisation through dedicated nesting. We provide precision cutting for a variety of materials including Carbon Steels, Stainless Steels, Aluminum and other metals and non-metals, up to 25mm in thickness. We operate two Mazak 4kW Laser cutting machines, with max sheet size 3000 x 1500, with automatic sheet loading and unloading.

Vacuum El System has extensive experience with electro-mechanical and mechanical assemblies, managing a product from concept to high volume production. Our highly trained ISO-certified assembly staff ensures all products meet their design specification. We are able to source and assemble external components to specification, providing you with fully or semi-finished products. It is possible to pack and label your products, and deliver them to the end user directly. Our experience in the assembly of vacuum pumps and systems, metal cabinets, frames, CNC controllers, electrical cabinets, medical equipment and many more, guarantees that highly complex as well as simple products can be assembled by us with excellent quality.

Vacuum El System offers powder coating service for a variety of parts, ranging from small components to large metal cabinets and constructions. Parts are painted according to their application with either epoxy-polyester or polyester powder, utilising the latest technology and equipment from Wagner. Prior to painting all parts go through pre-treatment process to ensure their surface is clean, degreased and phosphated. Strict quality control checks coating thickness, structural integrity, gloss level and visual appearance. Our automated paint booths ensure a fast turnaround and high throughput of powder coated components. Maximum booth capacity is 4100mm x 1600mm x 2500mm and 800kg.

Vacuum El System provides a wide range of welding services for mild steel, stainless steel, nickel alloy and aluminum parts. Our extensive expertise ranges from welding of simple metal frames, through complex cabinets, to very complex gas valve and vacuum chamber assemblies. Highly skilled workforce, following recognised International Standards (EN ISO 1011, EN ISO 5817), ensures all assemblies meet design specifications with excellent performance. Our development programs constantly improve the technical, drawing- interpretational, industrial safety and measuring skills of employees, passing on the benefits to the customer. We operate the latest technology and equipment from leading companies (Miller, ESAB, Fronius). We provide: TIG Welding MIG/MAG Welding Spot Welding

Vacuum El System works with a large variety of fasteners such as Self Clinching Fasteners, Rivet Bushes, Blind Rivet Nuts, Blind Rivets, Cage Nuts, Weld Studs and Inserts for plastics, ranging from ØM3 to ØM12 with cylindrical or hexagonal shape. Both manual and pneumatic tools are used, allowing fasteners to be easily integrated into the manufacturing process.

Vacuum El System utilises the latest CNC bending technology from Bystronic for high-precision bending of parts up to 4080mm in length. With automatic laser angle adjustment and CNC crowning compensation, as well as dedicated offline programming software, we are able to quickly and accurately bend complex shapes from a wide range of materials. Benefits: High-precision bending through automatic laser angle adjustment and CNC crowning Accurate bending of large parts with automatic sheet follower High throughput and rapid tool change

3D design and production of tools and dies for sheet metal working represents a natural evolution of Caroni Spa’s productive process. The Caroni Study Center first assesses the customer’s requirements, then conducts an in-depth study of technical and commercial feasibility and prepares the plan. When it has been approved, the dies are created. At this point the company’s Tooling Department and Quality Service test the pressed component, which is not mass-produced until it has reached the required quality standard. The customer may of course provide the design. Design All components, dies and machinery are 3D designed with three CAD stations. In the next phase, the mathematics is sent to the processing machinery (CAM) in real time.

Perforated metal sheets Perforated metal sheets are available in panels of 1000 x 2000 mm orin manufactured pieces. Standard matter: SS 304, SS 316, Steel, Brass, Aluminum… Perforation standard of 0.5 to 20 mm, thickness of 0.5 mm to 5 mm. Uses: Industries, filtration, building, design and decoration…