Metal steel - Import export

Only high-quality steel is appropriate for high-quality products which are mostly assembled in the cars of our customers. By using hot forging process, we shape different types of carbon steel, all types of alloy steel and most of the time stainless steel.The Hot forging process and thus the transformation of steels has a number of specific points in its process. We have directed the development of forging into forging stainless steels, as these steels are increasingly present in automotive engines as well as in other segments of the use of forged parts. The advantage of stainless steels is that they are corrosion-resistant, and do not require additional surface protection. Through the hot forging process, we are able to transform both ferritic, martensitic and austenitic stainless steels.

We are experienced in the production of parts made of different material. The majority is made of stainless steel. Moreover, we manufacture products made of hardened material of 64 Hrc.The manufacture is carried out on three different types of turning machines Classic turning machines (14 machines). Turning machines are of different sizes and different complexity. The machining is carried out by using sticks of different diameter with automatic feed. Products with diameter up to 64 mm from sticks or 165 mm from pieces can be machined. The length of the machined part can reach 118 mm. The most technologically advanced lathe can machine with two spindles and three turning machines, which can move in three axes and can carry 12 tools each, for a total of 36 tools. All tools can be driven. Driven tools can produce up to 40 Nm of torque. All tools are controlled by a tool monitor, which ensures timely replacement of the cutting tool and minimizes deviation.

different kind of forging products incl. machining

Using modern CNC turning and milling machines we achieve fast and precise machining of casted parts.

We provide surface preparation and finishing of casted aluminium parts and other metal parts, such as: shot blasting, sand blasting, deburring (trowal), polishing, anodization, galvanic coatings, powder coating and cataphoresis.

Hollow forging offers a revolutionary approach to product creation by incorporating hollow internal structures. This innovative technique leads to substantial material savings, with reductions ranging from 20% to 70% compared to traditional forging methods. The extent of savings depends on factors such as the product's shape and the design intricacies of the hollow structure.

Extra Forge d.o.o. is a leading production and service company specializing in closed die forging of various types of steel, including stainless steel, high and low alloy steel, and carbon steel. Our expertise lies in the hot forging of steel semi-finished products ranging from 0.1 kg to 8 kg. This process enhances the strength and toughness of the products compared to other manufacturing methods. The advanced technological processes at Extra Forge d.o.o. enable us to achieve forging precision up to ± 0.2 mm, ensuring high-quality and reliable products.

Our expertise lies in the meticulous development of tooling for both steel and aluminum forgings, ensuring that the need for post-processing of the pieces is minimized. By perfecting the tooling process, we strive to deliver forgings of exceptional quality with minimal additional work required. Moreover, we offer valuable recommendations to our clients regarding potential alterations to the forging piece aimed at reducing costs without compromising on quality. Our goal is to optimize both the piece and the die to enhance efficiency and cost-effectiveness.

At our company, we offer comprehensive heat treatment services for both steel and aluminum products. Our team consists of expert associates who are leaders in their respective fields, ensuring top-notch quality and precision in every project. Additionally, we provide valuable consultation to help you determine the best available options or optimize processes to achieve your desired results efficiently.

Premium galvanization services assured and certified quality - highest grade of surface protection. Material: Steel nad Zn alloys Surface treatment: •Zinc coating- alkaline for non-shiny surface •ZInc coating- acidic for shiny surface Post treatment: •Blue passivation •Black passivation •Thick layer passivation •Anti-corrosion protection with/ without sealer.

Adaptable stamping solutions due to modern machinery- MECHANICAL, ECCENTRIC and HYDRAULIC PRESSES (30-1200t).High quality stamped components for various industries (automotive, electronic, home appliences, garden…). Production limits STAMPING Max width: 310mm Tickness: 0,5mm - 5mm Material: Steel DEEP DRAWING Max dimension: 2000 x 1200mm Tickness: 0,4mm - 3mm Material: steel and aluminium plates, stainless steel

Professional, accurate and aesthetically pleasing flocking of different types of materials, size and colors, on surface of your choosing. Flocking is the application of small pieces of fibers (the so-called flakes), with the help of the electrostatic surface on which we have previously applied special glue. All of the contents are water based and pose no threat to the environment. The end product is a soft protective coat, pleasant to touch, that comes in a color of your choice and if exposed to higher temperatures the coating protects the user from harm (for example it protects against burns, from coming in contact with hot metal). Advantages: - the final product is protected and feels soft to touch, - flakes can be applied to most materials, we mainly flock metal parts that come in different shapes and sizes, - flakes come in different colors.

* Conventional turning of smaller products with dimensions: Diameter=300mm, Length=3000mm * Conventional turning of larger diameters: Diameter=1300mm, Length=1000mm Unique production requires processing of various diameters, so we also use turning of larger diameters. Each product is checked and coordinated with the customer for optimal manufacturing technology before production. We turn various materials, including hardened ones with high hardness.

We sharpen cutting tools on 5-axis CNC machines, restoring the efficiency of used tools to that of a new tool. We are sharpening tools of all brands and shapes.

Milling on a 5-axis machine with product dimensions: X=7100mm Y=2400mm Z=1500mm within tolerance of +/-0.02mm. Products are measured using a 3D measuring probe. Machining simulations are done in MasterCam program. We process various materials such as aluminum, steel, and plastic. Milling on 3-axis machines with product dimensions: X=2000mm Y=1000mm Z=550mm within tolerance of +/-0.01mm. Product control is done via Ranishaw measuring system. The system allows for quick control, precise adjustment, and, above all, high quality. Milling on a horizontal milling-boring machine with product dimensions: X=2810mm Y=1920mm Z=2000mm within tolerance of +/-0.02mm. Processing combines milling and drilling on a machine with a rotary table measuring 1800x2000mm and a load capacity of 10 tons.

* Bending up to 4000mm in length * 240 tons of power We bend even more complex products and, if necessary, manufacture unique tools. Bending all types of materials and thicknesses. CAD models are used for bending simulation.

* Plasma cutting up to 30mm * Flame cutting up to 100mm Due to our quick response, we cut materials in-house. We provide support and advice to customers for better material utilization and consequently lower costs. Maximum cutting dimensions are 6x2m.

Steel custom milling parts became part of pallet systems for industrial automation. Our main activity is production of individual custom components, from less demanding to very demanding and complex ones. Machined parts are used in: -the medical fields, -electronic equipment, -automotive industry, -aerospace, -intelligent robotics and -Industrial automation. Specializing in various sectors of development companies, we offer advanced custom parts, working with materials like aluminium alloys, plastic, metal and steel. Our technically advanced CNC processing services allow us to meet clients’ specific requirements and by our client's request we provide surface treatments.

Aluminium CNC precise parts for aerospace. Using CNC 5-axis milling work produced components faster and with greater accuracy. In the machine park there are 3- and 5-axis simultaneous CNC machining centres that ensure to satisfy even the most demanding clients. Using Mastercam CAD/CAM software our experts deliver high-quality precise parts for control lines, assembly, robotics, custom prototype devices and more. Our milled metal components are widely distributed. Machined parts are used in: -the medical fields, -electronic equipment, -automotive industry, -aerospace, -intelligent robotics and -Industrial automation.

Aluminium custom made milling component for mechanical engineering. Flange for industrial automation. Our machined parts are used in: -the medical fields, -electronic equipment, -automotive industry, -aerospace, -intelligent robotics and -Industrial automation. Technically advanced CNC processing services with 3- and 5-axis CNC milling work allow us to meet clients’ specific requirements and by our client’s request we provide surface treatments. Our focus is on quality manufactured and quick delivery times while keeping a competitive pricing level.

Aluminium custom made components - housing for sliding guides. Our machined parts have become an important part of: ●control lines, ●automatic assembly, ●robotic grippers, ●independent stations, ●pallet systems, ●pneumatic systems and ●production lines. Our main activity is production of individual custom components, from less demanding to very demanding and complex ones. We do our best to ensure that the services are provided with quality and in the shortest possible time. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Which results in shorter delivery times and immediately providing you a new spare part.

Housings for electronics - customized moulded parts, milling of metal materials. In our company, we specialize in the production of aluminium pieces of various properties. This comes into play when certain product must have their own characteristics, such as hardness, resistance to heat, wear, good anodization or painting. We advise our partner which material to choose. We have in stock all plate thicknesses from 5 mm to 100 mm in the quality - Plancast plus 5083. We do our best to ensure that the services are provided with quality and in the shortest possible time. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Which results in shorter delivery times and immediately providing you a new spare part.

Housings for electronics - customized moulded parts, milling of metal materials. Our milled metal components are widely distributed. Machined parts are used in: -the medical fields, -electronic equipment, -automotive industry, -aerospace, -intelligent robotics and -Industrial automation.

In our company, we specialize in the production of aluminium pieces of various properties. This comes into play when certain product must have their own characteristics, such as hardness, resistance to heat, wear, good anodization or painting. Since the quality of products begins with the selection of most suitable and high-quality material we advise our partner which material to choose and try to find the best solution together. We do our best that the services are provided with quality and in the shortest possible time. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Which results in shorter delivery times and immediately providing you a new spare part. We have in stock all plate thicknesses from 5 mm to 100 mm in the quality - Plancast plus 5083.

We use wide range of materials from: aluminium alloys, brass, copper, bronze, steel, stainless steel, up to different types of plastic. Since 70 % of our products consist from aluminium alloys and plastic we can ensure you that we excel in the production of aluminium milling parts and plastic parts of various properties. This comes into play when certain product must have their own characteristics. For aluminium components those are hardness, resistance to heat, wear, good anodization or painting and for plastic components hardness, resistance to heat, wear, some must not be greasy or must not be conductive or anti-static. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Before production, we review the entire technical documentation, sometimes various adjustments are required. This leads to more affordable and better quality of the end-product, and consequently greater satisfaction of our partners.

As we use the latest machines, we are also not lagging behind in software development. We constantly updated our Mastercam CAD/CAM system which is one of the leaders in the world. Mastercam offers CAD/CAM software tools for a variety of CNC programming needs, from basic to complex (3- and 5-axis CNC machining). It is designed as a comprehensive solution for manufacturing efficiency therefore, our custom milling parts are produced faster, with greater accuracy, quality, and repeatability.

Our focus is on quality manufactured and quick delivery times while keeping a competitive pricing level. We are working with various materials like aluminium alloys, plastic, metal and steel. Our technically advanced metal processing services with 3- and 5-axis CNC milling work allow us to meet clients’ specific requirements. We do our best to ensure that the services are provided with quality and in the shortest possible time. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Which results in shorter delivery times and immediately providing you a new spare part. We are being part of many development companies. We have become an important part of: ●control lines, ●automatic assembly, ●robotic grippers, ●independent stations, ●pallet systems, ●pneumatic systems ●and production lines.

We excel in CNC processing focused on precise milling, therefore we can offer you advanced custom milling parts. We specialize in CNC aluminium processing and milling of plastic materials. In the machine park there are 3- and 5-axis simultaneous CNC machining centres that ensure to satisfy even the most demanding clients. By our client’s request we provide surface treatments. Dimensions of flat workpieces can be up to 860 x 500 mm. Our machine equipment: -HAAS UMC 750 SS - 5-axis simultaneous CNC milling -HAAS VF2 SS - 3 + 2 axis CNC milling -HAAS VF2 - 3 – axis CNC milling -Saw - Pegas Gonda 290x290

We excel in CNC processing focused on precise milling, therefore we can offer you advanced custom milling parts. We specialize in CNC processing of small to medium series of milling parts (1 – app. 5000 pieces). Our main activity is production of individual custom components, from more to less demanding and complex precise milling components. Specialized in smaller productions has its own advantages. We can individually devote ourselves to our partners. We support you by: - before production, we review the technical documentation and implement possible changes, - we have a larger amount of material in stock which guarantees us an immediate start of production and quick delivery of a new spare part, - all products are inspected, deburred and hand polished before release. The components are checked to ensure that they fit properly and that the external product is compatible. All dispatched products are functional and visually sophisticated.