Servicing of presses - Import export

At some point in every production process, a machine breaks down or a component no longer works (properly). Our goal is to ensure that these moments are as short as possible, which is why you can contact our support team in four languages, 24 hours a day and 7 days a week. In 98% of cases, the line will be operational again on the same day.

We provide sheet metal bending services using three precision Trumpf press brakes (TruBend_3100, TruBend_5085; TruBend_5320) with a maximum pressure of 320 tons and a maximum bending length of 4000 mm. Our well-equipped inventory of bending tools enables us to manufacture even the most complex parts, and dedicated software supporting machine operation allows us to simulate the bending process. All this guarantees the execution of orders with extreme precision and accuracy. In addition, in our machine park we have two CNC bending machines for bending pipes and profiles. We operate on both mandrel and mandrelless benders, while specializing in bending pipes and profiles. In our plant we deal with bending of, among other things: - structural steel - galvanized steel - stainless steel - aluminum

Developed to optimize the service life of warm forging presses with internal cooling of the work piece. Based on the extremely reliable high-pressure valves of the JB series, we have designed a completely dead space free valve block for internal tool cooling. High cross sections and an optimal atomization provide a powerful spray jet and increase the service life of your dies. Compact design, low maintenance and the modular system allow an easy conversion of your half-hot line. With our system, we have already been able to convert over 20 presses from outdated valve technology to modern spray mixing blocks. We have always been able to confirm the numerous advantages to our customers. Do you have problems with your spray system on a warm forging line? Then do not hesitate and contact us!

For the production of conveyor belts with steel-cord or fabric layers, Siempelkamp oers a multi-cylinder down-stroke press including 2-track production. Conveyor belts having a width of up to 3,200 mm and a thickness of up to 50 mm can be manufactured at a pressure of 400 N/m2. To this end, Siempelkamp's multi-cylinder presses provide a pressure distribution previously unattainable with hydraulic-mechanical press systems. In addition, the thickness tolerances of the conveyor belts could be reduced here compared to traditional press concepts. Services Conveyor belt thickness starting at 5 mm Optimal pressure distribution due to our multi-cylinder concept Material reduction by eliminating the hot platen insulation Stable press gap parallelism High safety standards Advantages Improved process safety Low material and production costs due to reduced thickness tolerances Minimal foundation requirements Ease of maintenance and long service life

Our clientele anticipates a centralized support system that aids them in risk mitigation and swift response to global emergencies. By meticulously aligning our operations to mirror our clients' business models, our operations centres become an integral component of our clients' success stories. The advisory personnel at our operations centres employ cutting-edge technology to monitor, in real-time, the status of ongoing engagements and pressing service requests. They also orchestrate emergency response requests from clients across the globe. This vigilant and proactive approach ensures that our clients are always equipped to handle any security challenges that may arise, thereby enhancing their resilience and operational efficiency.

3D design and production of tools and dies for sheet metal working represents a natural evolution of Caroni Spa’s productive process. The Caroni Study Center first assesses the customer’s requirements, then conducts an in-depth study of technical and commercial feasibility and prepares the plan. When it has been approved, the dies are created. At this point the company’s Tooling Department and Quality Service test the pressed component, which is not mass-produced until it has reached the required quality standard. The customer may of course provide the design. Design All components, dies and machinery are 3D designed with three CAD stations. In the next phase, the mathematics is sent to the processing machinery (CAM) in real time.