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There are a variety of methods used to process plastic. Each method has its advantages and disadvantages and are better suited for specific applications. These methods include: injection molding, blow molding, thermoforming, transfer molding, reaction injection molding, compression molding, and extrusion.
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Molding service provides high accuracy and consistency - injection moulding manufacturer/ supplier.
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Dressler Group (DG) has four brand values: flexibility, quality, innovation – and service. The last point is so important, a Dressler subsidiary bears its name: Dressler Group Customer Service. After all, the family business is renowned for its absolute customer focus. The best way to get to know Dressler Group is in person: Your contacts: Jan Dressler, CEO, COO: jan.dressler@dressler-group.com Christian Manteuffel, Team Manager Sales: manteuffel@dressler-group.com Alexander Leis, Staff Member Sales: leis@dressler-group.com
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Two current examples of Dressler Group innovations: Spherical Powder Technology (SPT) and the development of integrated processes. SPT is a process that allows powders to be made out of high-performance polymers that cannot otherwise be pulverised. This opens up completely new kinds of applications, using processes such as 3D printing/additive manufacturing, that were equally impossible before. Meanwhile, integrated processes allow grinding, sieving and dust removal to be carried out in a single operation rather than separate steps, thus saving energy and time.
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At our Technical Centre, which has proven its worth over many years, even the smallest quantities bring you great benefits. With an area of over 1,000 square metres, we offer the perfect facilities to verify how the raw materials will actually behave in the intended processes and finishing steps. In addition, we run scalable test series to generate reliable data for calculating costs. The process in three steps: 1. Pilot trial: testing on the smallest scale 2. Scale up trial: testing on the high-performance universal mill, with close support from our experts 3. Large-scale production: testing on the large plant for production on an industrial scale
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DG Mixing process which under the application of high speeds injects enough energy into a powder quantity to create a stable compound from different types of powders and grain particles. Used, for example, for coating surfaces of one type of particle with other particles.
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Fine grinding of dry products is a core competence of the Dressler Group. An extensive range of machine and system programs are available for this, offering the right solution for almost all applications. Finenesses from 1 μm (d97) and into the millimetre range can be reproduced here.
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Recording of data and events in written form for later reference. Full documentation is important for all stages of an order. All relevant data is documented and archived, from order entry, production, quality assurance to dispatch. This ensures that the individual processes can be traced back.
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We developed a special process for making fine powder systems and composites from low-viscosity melts. With the patented cryo-spraying process CSP, it has become possible to produce highly sensitive products directly from a hot melt to form a solid powder without after-cooling. The entire spraying process is overlaid with nitrogen and also protects very critical substances against oxidation and thermal stress.
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DG Grinding processes with simultaneous cooling of the raw material to temperatures far below ambient temperature (e.g. minus 30°C); usually done with the help of liquid nitrogen, which has a temperature of around minus 196°C.
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At our Innovation Lab, we develop entirely new processes when the desired results cannot be achieved with standard solutions. Our customers can practically watch over our shoulder and participate in the process to the extent they choose. The results are then put to the test in the adjacent Technical Centre. Sometimes this opens up whole new business areas for our customers. Getting more than they bargained for – that’s one more thing our customers appreciate.
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Process of grinding and ultra fine grinding during which compressed air is blown into the grinder under high pressure through nozzles, thereby swirling and crushing the particles. Examples of our services: 1. PA12: d50 = ca. 5 µm; 2. PEEK: d50 = ca. 8 µm; 3. PPS: d50 = ca. 12 µm; 4. PA11: d50 = ca. 8 µm Let us know what you would like us to do for you!
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Plastics processing through the homogeneous mixing of additives, particularly in extruders at temperatures above the melting point.
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Method for determining the grain size; air jet sieve, vibrating sieve, but also used in a production system for separating the coarse component of a powder so as to obtain the desired grain size distribution. Using acceleration to separate particles of different weights and therefore mostly different sizes.
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Large Quantities: produced as cold formed parts (so-called multi-station presses), which require high output volumes in order to achieve a reasonable price parts Small Quantities: Produced as turned parts - the economic adjustment to small batch sizes Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry, sheet metal processing industry, telecommunications, tank- and container construction.
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With our delivery program “Screws for direct screwing” we deliver a great variety of thread rolling screws in different implementations. In doing so we realize small lot sizes and short-term delivery dates. Upon request we also introduce customer-oriented warehousing also in your company. Apart from the many advantages you can save time and money. We provide: KTG screws for thermoplastic materials: single pass thread or double pass thread (high/low); head shapes with cross or 6-star (similar Torx). Tapping screws: longitudinal slot, cross slot, cross-head-combination slot or 6-star (similar Torx). DIN 7981, 7982, 7983 or to the new ISO standards; special tip-styles, e.g. with with pressed washer. Combination screws with undetachably washers: According to DIN 6901. Self-tapping screws: According to DIN 7500. Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry...
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The VX500 is a 3D printer for industrial applications that has been tried and tested many times over in practice. These machines can be found wherever there is a demand for the straightforward production of prototypes and models. Despite their compact dimensions, they captivate with the features of a high-performance printer, such as multi-jet print heads, integrated material handling and job boxes. The machine is very fast, easy to operate and permits cost-effective production of both individual parts and small series alike. Plastic can be used as the particulate material. The machine's build space measures 500 x 400 x 300 mm. The VX500's print head system can achieve a resolution of up to 600 dpi. The thickness of a layer applied in one cycle is 150 µm. In addition, the VX500 concept is resource-friendly: In plastic processes, the unprinted particulate material is recyclable.
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FT water temperature controllers make it possible not only to cut down on the use of electrical power for heating (in fact, the heating elements remain off during steady-state operation), but they also make it possible to limit the cooling power spent on cooling by self-stabilizing through a process called Autotuning. This system also saves resources (water and energy) compared to units without them. They are designed to condition molds and cylinders for various industrial processes, including plastics and rubber molding and extrusion, and in the paper industry.
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At the moment company operates 54 injection moulding machines, which gives us flexibility to produce different size and purpose plastic parts.
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If Customer needs - HODA, UAB performs additional processing of plastic parts – tampo printing.
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HODA, UAB performs additional processing of plastic parts – industrial silk screen printing services. Instrument panels, molded parts, cases, control panels and bezels can be screen printed. Acrylic, aluminum, glass, stainless steel, steel and plastics can be screen printed. Screen printing can be done on curved surfaces, recessed surfaces, textured surfaces, flanges and inside boxes. Markets served include medical, consumer products, military, automotive, electronics, electrical & telecommunications.
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CNC bending of sheet metal technology is the most popular method of plastic processing, allowing to obtain details of both simple and complex shapes. The use of modern press brakes allows for the maximum possible repeatability in cnc bending of the produced elements for any number of items. The modern CNC tube bending services and the automatic compensation of the deflection arrow give maximum accuracy and repeatability in 7 axes and allow you to maintain the required angles along the entire length of the bending line. An extensive tool park allows us to adapt to any customer’s technological requirements. We offer sheet metal bending services, such as tube bending, metal curving, metal sheet folding, aluminum sheet bending, bending steel and many more.
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Metal Sheet stamping is one of the basic plastic forming processes. In our company, we perform cold variance of stamping sheet metal using hydraulic presses. Experience in the selection of material, as well as the design and manufacture of the working tool allows us to carry out the metal stamping process while maintaining the appropriate technological parameters. The stamping process is one of the main methods of shaping the material that can be used to implement various projects. Sheet metal pressing offered by Marxam Project can also be easily used in industrial metal stamping. Our services extend to both individual customers, as well as larger orders for industrial use.
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We use Stratasys Dimension Elite printers, the high-strength ABSplus plastic in the FDM process. With our Agilista from Keyence we are able to print acrylic and silicone in the inkjet process. These components are known to be accurate, stable and durable in their dimensions. They retain their tolerances over time without warping, shrinking or attracting water. Climatic influences do not change the dimensions of the built parts. Acrylic components can then be machined mechanically. Possible applications: display model architecture model functional devices prototypes functional model Ergonomic studies Gauges and devices promotional Requirement: A record in the format STEP, CATIA, IGES or STL
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MECAPLUS-HP “AGILE” MACHINING High precision and performance solution HIGH PRODUCTIVITY 3 axes milling equipment : “AGILE” MACHINING • Designed and realized for an intensive use. • Heavy, fast, powerful, precise and efficient equipment, easy to operate for the machining of rigid sheet materials of strong thickness, in the fields of plastic processing, modelling, aeronautics, aluminium processing… or for the machining of molds and 3D models. • Particularly adapted for the machining of aluminium, plastic materials of strong thickness and composite materials with high mechanical properties. • Many customization possibilities. • Innovative and efficient vacuum tables with turbine technology or vacuum pumps. • Numerical controls SIEMENS or HEIDENHAIN type. • Quality kinematics integrating industrial components supplied by the world leaders in their field, mounted on welded stabilized steel frames.
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Cucina Finance (UK) Limited provides personal loans/business loans/trade finance/import & export loans/project loans to companies of all sizes ranging from individuals, companies and trader's globally. No jargon, no hidden fees Simple approval process Fast business loans funded in just 2-3 business days Low Interest rate of 2% Prior bankruptcies accepted Zero credit checks required CIS & KYC required for all loan applicant irrespective of location/country Loan Duration from 1 year - 20 years maximum Grace period of 12 - 24 months for large business loans/working capital Loan Funding/Financing is not limited to any geographical location or country whatsoever For further details, Kindly contact us via email, telephone, Skype. Intermediaries/Consultants/Brokers are welcome to bring their clients and are 100% protected. CUCINA FINANCE (UK) LIMITED https://cucinafinance.com Email: finance@cucinafinance.com Tel no: +44 (123) 388-5014 Whatsapp: +44 7425-381661
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