Projection welding systems - Import export

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Package includes: — Orbital welding system — Display transport protection — Calibration certificate — USB stick Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

Water cooling unit for use with the EVO 200 WP or LITE controller and Tetrix 200 in conjunction with water-cooled welding tools.ols. — Standalone or continuous operation possible — Temperature-regulated fan control — Water flow feedback through in-built flowmeter Package includes: — Water cooling unit — Inverter / cooling unit (permanently mounted) connection cable — Fasteners for EVO series — 4 l blueCool 10i-5 coolant

The RBK 60 S is an extremely robust water-cooled weld head for a standard heat exchanger application up to an ID of 60 mm, modified to an ID of 99 mm or 120 mm. The head is pneumatically centred and is available with a rotating wire device and/ or arc voltage control (AVC) as an option. The head can also be used with a pneumatic positioner instead of a balancer. Versions: — RBK 60 S weld head with pneumatic centring, including hose package, 8m, water-cooled — RBK 60 S weld head with pneumatic centring and wire feeder incl. hose package, 8m, water-cooled — RBK 60 S weld head with pneumatic centring, wire feeder and AVC incl. hose package, 8m, water-cooled Package includes: — Weld head — Small torch incl. torch consumables and tungsten electrode Ø 2.4 mm — Water-cooled hose package, 8 m — Pull bar B — Transport case Optional: — Div. spring sleeves and pull bar sets for RBK 60 S — Torches, Balancer, Tube-to-tubesheet positioner...

Turn table, especially suitable for orbital components with higher quantities and can be connected to all Orbitec controllers. Package includes: — Turning device — 3-jaw chuck — Interchangeable jaws — Chuck key — Durable multi-positional torch arm with central mechanical clamping — Ground cable — Interconnection cable with wire and AVC outlet Special versions available on request.

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters — Integrated day counter (assignment to isometries and weld joint numbers) ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 115 S is a high-performance tube squaring and chamfering device with angle gear for mobile or stationary use with a mains drive. It has a large viewing window, a chip collector and a feed with 0.1mm scale graduation. Optionally, the device can be equipped with a tool carrier and a double-sided indexable insert holder or the well-known Orbitec L facing tool bits. Package includes exemplary for Planfix 115 S Power 230 V: — Tube clamping attachment — Drive — Tool set — Transport box

A precise 90° saw cut is a basic requirement for orbital weld preparation. Robust saws for all wall thicknesses Powerful drive motor Uniform and easy feed control by means of handwheel Different chamfering blades mountable Right-angled saw cut 4, 5 or 6 clamping jaws made of stainless steel as well as reducing jaws Due to concentric clamping no deformation with thin-walled pipes Also for cutting off pipe bends Quick-release fastener for easy changing of saw blades Chip removal during cutting by means of integrated brush Convenient adjustment of plunge depth by means of feed wheel Technical Data: Size range in mm: OD 6 – 220mm Size range in inch: 0.236″ – 8.661″ Wall thickness: 1 – 8mm Electric drive: Single-phase AC motor Mains voltage (input): 200/220VAC (50/60Hz) Power: 1000W / 4.5A Protection class: II Speed control: 6-step control Weight: 47 - 77kg Package includes: Tube saw with electric drive One saw blade One bottle of saw blade lubricating oil

With tube-to-tubesheet weld heads, it is possible to achieve consistently high-quality, reproducible welding of tubes to tubesheets, with or without additional wire. The tubes to be welded can be flush with the tubesheet, offset, protruding or behind the tubesheet. The RBK 38 S and the RBK 60 S are our two new tube-to-tubesheet weld heads. The RBK 38 S is a small, handy water-cooled head for welding tubes to tubesheets up to an ID of 36.7 mm, without additional wire. Package includes: — Weld head — Water-cooled hose package, 6 m — Pull bar B — Gas hood ID 35 mm — 0° electrode holder — Transport case Optional: — Div. electrode holders for RBK 38 S — Div. gas hoods for RBK 38 S — Div. spring sleeves and pull bar sets for RBK 38 S

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — With special software only for RBK tube-to tubesheet weld heads — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Gas-cooled weld head for applications with extreme narrow space requirements as e.g. in the semiconductor industry. Specially designed to weld micro-fittings. Unique construction, including specifically directed gas routing to improve gas coverage and material selection resulting in a high duty cycle even without water cooling. — Extreme narrow / compact design — Simple design allows easy to maintain — Weld Head compatible with control element (start/stop kit with status display) — Arc Machines Model 9-500 cassettes will fit too

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Orbital tacking mode can be activated — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — The current and wire feed parameters can also be changed during welding — Graphic display of the welding progress ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay

Your business card: The Orbital-Workstation — Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power sour ce!) — 2 swivel castors, Ø 160 mm, with full lock — 2 trestle castors, Ø 280 mm — Pull-out cylinder bracket with fixing chain above the cylinder’s centre of gravity — High-quality powder-coated finish — Sturdy stainless steel work top, tilted — Platform for oxygen analyser — Fixing for bench vice with ‘V’ block — Holder for open weld head — Holder for manual hose package — Storage space for inverter, cooling unit, etc.

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 40 S is a powerful and handy squaring device for mobile or stationary use with battery or mains drive. It has a large viewing window, a tool carrier for mounting the inserts, double-sided indexable inserts, and a feed with 0.1mm scale graduation. Alternatively, existing Orbitec facing tool bits can be used without tool carriers. The new inserts have a long service life and can process unalloyed, low-alloy and high-alloy steel quickly and reliably with high precision. Package includes exemplary for Planfix 40 S battery pack 230 V: — Tube clamping attachment — Drive — 2 Li-ion batteries — Battery charger — Tool set — Carrying case

ProArc PCW Precision Circumferential Welder provide all of the features necessary to position and rotate parts for circumferential welding. Advantage: 1. The extreme accuracy welding lathe with servo motor control for turntable and transverse carriage. 2. Allow unskilled people to get high welding quality and consistently production progress. 3. Designed to enable horizontal or vertical configuration for more flexible welding solution. 4. ProArc offers a user-friendly and intuitive controller interface that allows users to implement the system quickly. 5. ProArc designed AVC (option) Enable to set the parameter of AVC in the integrated controller. 6. Motorize carriage on X axis (option) Ball screw drive system with dual linear guide way. * Positioning accuracy is +- 0.01mm * Travel speed 1 ~ 10,000 mm/min 5. Maximum through hole for diameter 80mm. *CE Conformity