Production lines and systems - Import export

We manufacture parts of entire production lines.

Mechanized parts for machinery for production, packaging and packaging lines.

We can reconfigure an entire production line or any manufacturing process and do good or better modifications of an existing system.

From fullly automated production lines to simple poke yoke devices for quality assurance, we have the knowledge and experience to meet your specific needs and requirements. No project is too big or too small for our engineers. We build all machines in-house. APL has been improving production processes for manufacturing companies for 30 years.

Energyefficient, extremely reliable and highperformance banding machines with ultrasonic technology for easy integration into existing production and packaging lines.

Complete optical packaging inspection Vision inspection system SealSecure checks the seal and seams on the package, labels and information on the top and bottom or the sides of the products. The stand-alone vision inspection device detects non-conforming packages prior to packaging and rejects them, if there are product, package discrepancies or deviations. The staff are then immediately warned visually and audibly in order to be able to intervene and rectify the problem. Vision inspection system SealSecure prevents extensive and costly rework, eliminating claims and product recalls due to non-conforming packages. In addition, the Vision inspection system SealSecure ensures that only flawless products reach the market or end user. In addition, all the product images are saved in the production system and the relevant production reports are generated, the vision inspection system contributes to complete traceability of the production line. The Vision inspection system SealSecure...

High-tech meeting the highest demands. More customer benefits for future requirements Intelligent Weigh Price goods labelling system from Bizerba. Unique in it's class and recognised as the worlds leading experts in weigh price labelling systems for the food industry. High Speed High IP protection with intuitive BRAIN software. Easy to operate and maintain incorporating the Bizerba quick belt change system that does not require tools. The flexible system will easily incorporate into existing production lines seamlessly. Additionally the system will talk to existing software packages with our _Connect BRAIN software module. The Intelligent Weigh Price goods labelling system weighs, labels rejects inferior weights automatically. Depending on the speed requirements and the lines the Weigh Price Goods Labelling System can achieve up wards of 170 packages per minute. High-tech meeting the highest demands. More customer benefits for future requirements. The intelligent labelling...

With Dypipe we guarantee you a new level of safety and flexibility in your production process of viscous and liquid products. The system can be equipped with various separators, connections, and mounting options that offer unmatched flexibility, making it the perfect solution for your production line. An innovative sample insertion system ensures specimen validation in live operation. For the high hygienic requirements in meat applications the Dypipe comes with an easy-open separator, specifically designed for this purpose. The X-ray inspection system is made of stainless steel and has a protection class of either IP 65 or IP 69. Several interfaces such as OPC UA, Ethernet IP and the Minebea Intec software for statistical process and pre-packaging control SPC@Enterprise pave the way to increased productivity.

Special machines for the automotive and supplier industry Machine system for low pressure molding - electronics encapsulation The FLEXline series offers maximum flexibility through the modular design of various variants as well as expanded options for implementing special functions. The adaptation or addition of individual mechanical components is just as possible as special programming or integration into a complete production line. In addition, various application systems are available, including hot runner systems with different nozzle geometries and arrangements. The melting units can be optimally tailored to the requirements of the respective project with different melting and conveying systems and, if project requirements differ or change, can be replaced at any time using our "plug-and-play" system. Extensive peripherals and additional options round off the system. The FLEXline can therefore be optimally tailored to the requirements of the respective project.

Production line real time system x-ray solution First real time system developed by Balteau including a ADR module and completely made to work on production line. The AIS500 has been designed to do automated inspection in a wide variety of industry for component from small to middle size. Thanks to the bar code scanners on both ends, the AIS500 will recognize the component and start the inspection without any action from the end user, automting completely the process. Composed of a shielded cabinet, a manipulator, conveyors In & out, an x-ray generator and tubehead from 160kV to 225kV, a flat panel & much more, the AIS500 is the answer to any business who wants to inspection their components from their production line at any stages of the manufacturing.

Automatic Mono Toilet Paper and Kitchen Towel Production Line is an efficiency and quality-oriented technology that realises toilet paper and kitchen towel production on a single line. This production line stands out with its high speed and continuous production capability in modern paper production processes. The ability to produce both toilet paper and kitchen towels on a single line simplifies production processes and increases productivity.Automatic Mono Toilet Paper and Kitchen Towel Production Line is a system that can produce both toilet paper and kitchen towels in a single production line. The main feature of this line is that it can produce both products at high quality standards and continuously. In this way, more production can be done in less space. Double Product Production on a Single Line: Both toilet paper and kitchen towel production. High Productivity: Continuous and fast production processes.

Automatic Dual Toilet Paper and Kitchen Towel Production Line is an advanced technology that offers a high-capacity and efficient production system that occupies an important place in the modern paper production sector. This production line stands out with its ability to produce both toilet paper and kitchen towels at the same time, thus increasing production flexibility and capacity. Equipped with advanced automation features, this line makes production processes faster and more efficient. Automatic (Dual) Toilet Paper and Kitchen Towel Production Line is an automatic production system that can produce toilet paper and kitchen towels at the same time. Thanks to its dual-functional structure, it can produce two different products on the same line and without interruption, which increases both the speed and efficiency of the production process. Dual embossing unit: Ability to produce both toilet paper and kitchen towels.

MK27 Process is a 30kW fixed steam generator that can be installed on a production line. It offers greater ease of use than mobile generators and is designed for complex cleaning cycles. It allows the delivery of dry steam at constant pressure during prolonged use, even 24 / 24h. It can be managed automatically by the customer's production line and combined with suction systems. It is possible to position it at a considerable distance from the place of use, for better integration in the spaces made available. It is simple to use and maintain. PRODUCT FEATURES 30 kW (27 lt boiler) Steam production from 15.6 to 39 kg / h Operating pressure 6 bar Steam temperature 165 ° C Horizontal boiler positioning

MK07 Process is a 12 kW stationary steam generator that can be installed on a production line. It offers greater ease of use than mobile generators and is designed for complex cleaning cycles. It allows the delivery of dry steam at constant pressure during prolonged use, even 24 / 24h. It can be managed automatically by the customer's production line and combined with suction systems. It is possible to position it at a considerable distance from the place of use, for better integration in the spaces made available. It is simple to use and maintain. PRODUCT FEATURES 12 kW (7 lt boiler) Steam production from 15.6 to 39 kg / h Operating pressure 6 bar Steam temperature 165 ° C Positioning the boiler horizontally

This powerful HSF friction feeder is the optimal solution when empty folding boxes have to be marked with variable data offline from the production line. The modular design of the system enables an easy integration of the desired marking technology. The HSF separates the folding boxes from the stack in the infeed magazine. The cartons are guided to the printing station by two parallel running belt conveyors. Print information could be e.g. serialisation data in the form of bar codes or data matrix codes and text. Depending on requirements, thermal inkjet, laser coders or label print- and apply systems can be used (also in combination). The printed data is inspected and verified by an integrated vision system. The b+b Linemanager recognized all 21CFR Part 11 data for each serial number and is able to report this back to the Siteserver system (e.g. b+b Siteserver).

The label dispensers of the Rapid Easy model series are ideally suited for use in industrial environments due to their robust mechanical construction. The systems apply pre-printed labels quickly and accurately to products or their packaging. The label dispensers are suitable for many labelling requirements. Thanks to its compact design, the Rapid Easy is particularly space-saving and can be easily integrated into any production line. The modular design of the systems was the focus during the development of the label dispenser. Almost every label requirement can be realised due to the modular system. The systems are available with 100 mm and 160 mm and each as (right) RH and (left) LH version.

This system provides automated quality control at the end of the production line. It is designed for real-time defect detection, automated inspection, and quality assurance. It serves as a critical tool to enhance product quality and reduce the production of defective items. The system features an easy-to-use interface and can be quickly set up. Personnel on the production line can efficiently operate the system and perform quality control procedures after a short training period. Data collected through sensors is used to perform real-time analysis on product dimensions, shapes, colors, and other defining characteristics. These analyses enable the detection of any defects and prompt actions to be taken.

The Miller Weldmaster Bag Closing System is designed and build to weld and seal Thermoplastic and paper bags closed with a Pinch and/or Double Fold. The PS400 can weld Polywoven and thermoplastics with no glue; paper bags use pre applied hot melt. The PS400 can be integrated into an automatic filling line and/or manual feed systems. FEATURES, FUNCTIONS, & BENEFITS Digitally controlled by the Miller Weldmaster Smart Screen for quick production start up Controlled line speed matching system enables synchronization with converting line Precision folding system for clean straight folds Recipe management system for easy recall of different batches Quick change folding system for size and type of fold No glue eliminating consumables

The Miller Weldmaster PS150 Top Closing System is designed and built to weld and seal Polywoven, Thermoplastic and paper bags. The PS150 can seal Pinch closures. The PS150 can weld Polywoven and thermoplastics with no glue; paper bags use pre applied hot melt. The PS150 is custom designed for easy integration into your new or existing filling line. FEATURES, FUNCTIONS, & BENEFITS Digitally controlled by the Miller Weldmaster Smart Screen for quick production start up Controlled line speed matching system to enable synchronization with the converting line Precision folding system for clean straight folds Recipe management system for easy recall of different batches Quick change folding system for size and type of fold No glue eliminating consumables

FMS - Flexible manufacturing system – customised by igm for your purpose For special applications, igm produces customized welding systems fulfilling your individual requirements. The applications successfully installed range from gas bottles machines, flexible manufacturing cells to complete production lines. Customised robot systems: In these flexible systems more than just the welding technology is required: loading, conveying, stretching, bending, cutting, measuring, manipulating, editing, storing, unloading, controlling. Complex manufacturing tasks require flexible solutions. Since many years igm is experienced in engineering and realisation of full automatic manufacturing lines for various piece parts. For additional production requirements we provide handling devices, we develop special purpose machines and take care of your whole project as a main contractor, from order placing up to final commissioning . Basic concepts of flexible manufacturing lines: FMS for a single...

The Gronemeyer vertical conveying system is used to overcome differences in height in product lines. The gripper technology permits space-saving vertical transport. Bottles, glasses, tins, cartons, bundles, etc. can be transported using this conveying principles. Technical data: —Chain width: 46 mm/114 mm/254 mm —Conveying performance: up to 60,000 units/h —Difference in height: up to 8m/12m/12m —Product weight: up to 15kg/40kg/40kg —Product width: 15 - 200 mm/20 - 450 mm/20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain

Our OEM print modules DPM and PEM are the excellent answer to today’s high Print & Apply demands. These modules generate great flexibility in developing a tailored Print & Apply Solution. The DPM and PEM modulesprovide precise, safe printing and labeling for industries such as food, chemical and pharmaceutical and integrate seamlessly into production lines. As an engineering company or system integrator, you know your customers expect you to provide complete labeling devices tailored to their requirements.The Dispensing Print Modules (DPM) and Print Engine Modules (PEM) provide precise, safe printing and labeling for industries such as food, chemical and pharmaceutical and integrate seamlessly into most production lines.

There are often several possibilities to realise automatic accumulation or separation of workpieces in a production process. Venjakob optimises workpiece handling in a customised approach. This picture shows how a drying zone can be shortened by the use of vertical workpiece guidance. Vertical buffer zones are often planned to obtain free movement areas for the production line. The VEN MOVE system equipment Solutions possible with the VEN MOVE series cover several functions such as rotating, turning, transferring, stacking, feeding, accumulation, separation or allocation.

Complete device constisting of: movable frame and coiler head Movable ring winder for manual operation. Lockable steering rollers allows a usage in smaller drum stores. MESSROL 670 guarantees an easy winding. The MESSROL product line is a flexible modular system for manual winding jobs. Futher versions of coiler heads upon request.

Complete device constisting of: movable frame, coiler head and measuring lenght device Movable ring winder for manual operation. Lockable steering rollers allows a usage in smaller drum stores. MESSROL 1000 guarantees an easy winding with simultaneous lenght measuring. The MESSROL product line is a flexible modular system for manual winding jobs. Futher versions of mesaurement devices and coiler heads upon request.

Complete device constisting of: movable frame, coiler head and measuring lenght device Movable ring winder for manual operation. Lockable steering rollers allows a usage in smaller drum stores. MESSROL 670 guarantees an easy winding with simultaneous lenght measuring. The MESSROL product line is a flexible modular system for manual winding jobs. Futher versions of mesaurement devices and coiler heads upon request.

In-Sight 8000 compresses an entire self-contained vision system in an amazingly small form factor. These vision systems are ideal for integrating into tight spaces on robots and hard-to-reach machinery anywhere on the production line. Every In-Sight 8000 vision system model delivers best-in-class performance. Most models are equipped with a full library of proven Cognex vision tools, including Pattern Matching, Filtering, Color tools, Inspect Defects and ID (1D/2D, OCR). In-Sight Explorer combines the guided step by step setup of EasyBuilder with the additional power and flexibility of the spreadsheet for greater control and customizing of application data. Also included is the new scripting function to simplify data-intensive tasks or complex final result logic. TestRun system validation, Cognex Connect suite of communications protocols and the Cognex Explorer control center gives you the tools you need to keep your line operating on schedule and at full throughput.

In-Sight 8000 compresses an entire self-contained vision system in an amazingly small form factor. These vision systems are ideal for integrating into tight spaces on robots and hard-to-reach machinery anywhere on the production line. Every In-Sight 8000 vision system model delivers best-in-class performance. Most models are equipped with a full library of proven Cognex vision tools, including Pattern Matching, Filtering, Color tools, Inspect Defects and ID (1D/2D, OCR). In-Sight Explorer combines the guided step by step setup of EasyBuilder with the additional power and flexibility of the spreadsheet for greater control and customizing of application data. Also included is the new scripting function to simplify data-intensive tasks or complex final result logic. TestRun system validation, Cognex Connect suite of communications protocols and the Cognex Explorer control center gives you the tools you need to keep your line operating on schedule and at full throughput.

At SPOLMONT s.r.o., we offer expert assembly work services that ensure high-quality and precision in every project we undertake. Our team of skilled professionals is dedicated to providing efficient and reliable assembly solutions tailored to meet the unique needs of various industries. Specialized Installation Services: Automotive Lines and Robots: Installation of automotive production lines, positions, and robotic systems for optimal performance. Equipment for Automotive and Engineering Industries: Precise installation of specialized equipment and components. Height Racks and Logistics Systems: Construction and installation of height racks, automated warehouses, and logistics systems. Automated Robots and Devices: Implementation of advanced robotic systems and automated devices. Deconstruction Services: Removal of steel structures, workstations, and entire factories. Elevator Systems: Installation and maintenance of modern elevator systems.