Metal processing - Import export

Metal furniture accessories

Metal furniture accessories

Metal furniture accessories

We provide welding of classical steel, but our specialization is welding stainless steel. We provide point welding, TIG welding, and MIG / MAG welding. Due to subsequent grinding with quality tools, our products meet the highest quality Material possibilities: • The maximum thickness of the elements to be welded is 5mm + 5mm Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

We provide robotic welding. Along with our certified welding team, We have incorporated the use of automated robotic welding into our everyday services. This robotic welder has a specially configured cell, allowing for a large range of part sizes and specifications to be completed. Besides, the welder performs with extreme consistency, repeatedly producing perfect welds in the most efficient way. Machine possibilities: • PANASONIC TM2000WG ROBOTIC WELDING STATION • Power source 350A, Arm reach 2011 mm • Dimensions of the working place 2500 x 1200 The PANASONIC TAWERS robot can be welded using the following methods: • SP-MAG • PULSE MAG • MIG • TIG DC Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

Powder Coating Services by Elektron Group. We provide custom powder coating that gives your projects a bold, long-lasting finish and a protective layer that provides corrosion, oxidation, and damage resistance. We have two furnaces for burning elements with dimensions: • 1650x4400x1900 • 1350x3400x1900 We use a manual applicator to apply Wagner powder paints. Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

Reduce volumes of large bundles and stringy turnings. This scrap metal equipment delivers dry, shovel-grade chips and reclaims up to 99% of valuable coolants and cutting oils

Remove up to 85% of fluid from swarf and filter cake. Separate liquid from filter cake and swarf for optimal coolant recovery and savings on material disposal costs. Disposing hazardous grinding swarf or filter cake can be difficult and expensive. PRAB’s horizontal screw press processes material that is 40 to 50% wet with coolant or cutting oils to remove up to 85% of fluid. Can be used as a stand-alone unit or in combination with the Dualpak™ Briquetter for coolant recovery and retainment of up to 95% of fluids.

Move or dump more scrap with heavy-duty dumpers and industrial carts. PRAB’s line of industrial carts and automatic dumpers help move wet or dry metal chips, turnings and die scrap, safely and easily to and from scrap metal equipment. Customize the model and capacity cart you need with tow links, dumping frames, pouring baffles (contains cutting fluids), drain plugs, drain racks and casters designed to meet your floor conditions. Mechanical or automatic hydraulic dumpers help simplify the process of unloading carts. Improves housekeeping with efficient one-person operation Minimizes scrap handling costs Reduces production downtime

Protect your scrap removal and processing system from metal solids. The tramp metal separator is primarily used with a PRAB Chip Processing system for removing bar-ends, broken tooling and other solids from the chip flow. This protects the scrap metal equipment from damage- reducing downtime and costly repairs. PRAB offers a complete line of tramp metal separators and scrap removal systems to remove bar-ends, broken tooling and other solids from chip flow protecting scrap metal equipment from damage. This reduces downtime and saves money on costly repairs.

Reduce metal turnings and bulky wads into shovel-grade chips with a vertical axis crusher. The PRAB vertical axis metal crusher provides continuous, positive feed operation for high volume scrap reduction on the plant floor. Nested wads of metal turnings take up valuable floor space, are a safety hazard and have reduced scrap metal recycling value due to added processing costs. The PRAB vertical axis crusher is one of the most effective pieces of scrap metal processing equipment for quickly and safely creating flowable, thumbnail-sized chips from wads of turnings. Turnings are fed into the crusher’s feed hopper either by self-dumping hoppers, a plant-wide conveyor system, or an automated dump system with standard barrels or chip carts. The crusher’s feed hopper housing -with fixed cast cutters and rotating cutter- then directs the material down into the fixed and rotating cutter rings, where the material is reduced to flowable thumbnail sized chips.

Industrial centrifuge designed for effectively separating metal chips from cutting fluids. The PRAB Metal Chip Wringer/Centrifuge uses 600G’s of centrifugal force to spin fluid from metal chips. This process is the most cost-effective solution for producing dry metal chips—which are more valuable to the scrap dealer. Wringers also help to reclaim up to 98% of spent cutting fluid for recycling and reuse. Metal chip wringers/centrifuges handle various types of metal scrap, including aluminum, brass, cast iron, steel, stainless steel, and more.

Superior dual ram compression technology for producing the industry’s densest metal scrap pucks. PRAB’s Dualpak™ Briquetting Machines increase the value of metal chips, loose turnings and swarf by compressing them into near solid, dry briquettes for scrap metal recycling to send to the recycler or feed to furnace. Unlike competing briquetting machines, the Dualpak™ uses two opposing hydraulic cylinders. These cylinders press metal equally from both sides, creating the driest, most compact scrap pucks on the market. Briquettes- or scrap pucks, are easy to re-melt, transport or store giving you more floor space, optimized container fill, cleaner shop and more value from the scrap dealer until a better price is available for scrap metal recycling. You’ll also maintain a cleaner, more environmentally friendly shop with a briquette press.

Large-volume scrap metal recycling in pre-wired, modular sections for installation in weeks. Complete, large-volume scrap removal systems for volume reduction, fluid separation, weighed transferring and load-out in automotive/transportation, aerospace, defense, heavy-industrial, and large tiered-supplier operations. Modular sections are skid-mounted, pre-wired, and designed specifically to simplify the installation process- allowing for maximum metal scrap processing within weeks. PRAB’s modular system reduces installation time and costs and provides portability and flexibility to meet changing plant requirements. Large-volume scrap collection and chip processing systems traditionally have taken months to install. Equipment comes in random order, floor layout takes time and labor resources, and electrical wiring and controls need to be installed and programmed.

Compact, skid-mounted scrap metal equipment for turnings volume reduction and solid-liquid separation of small to medium volumes of flowable chips. Fluid reclamation and dry chip output make this scrap removal system ideal for smaller shops

Process loose metal turnings into flowable chips. Scrap metal recycling system couples volume reduction with fluid separation to produce dry chips and reclaim 99% of valuable coolants and cutting oils. The ideal solution for scrap metal consisting of flowable chips and loose turnings

Load-out systems with shuttle conveyor maximizes scrap removal. The PRAB shuttle conveyor load-out systems automate final load-out of stamping scrap, die scrap and machining scrap into large trailers or railcars to maximum container fill. Open frame construction provides personnel quick and safe access to carry over. This scrap material conveyor features a traversing, bidirectional steel belt designed for final load-out of stamping and die scrap, as well as chip processing, into large trailers or railcars. The infeed conveyor and continuous back and forth operation provide even distribution into larger scrap containers where swivel chute systems would be inadequate

Minimize maintenance & haul-away costs with a solid bowl industrial centrifuge. Separate solids from liquids where removal of fines is important for recycle and reuse goals. The PRAB industrial centrifuge is ideal for separating all types of ferrous and non-ferrous solids from oils and water-based coolant with flow rates up to 50 gpm. Eliminates consumable media and minimizes maintenance. PRAB’s solid bowl industrial centrifuge is specifically engineered for heavy-duty applications, such as chip processing and industrial wastewater treatment. Our centrifuge provides consistent, reliable operation over long lifecycles. The industrial centrifuge effectively separates solids from liquids in metal processing applications where removal of fines is important to recycle and reuse goals. It provides high performance liquid/solid separation for all types of particles including metallic, ferrous, non-ferrous and non-metallic solids.

Sheet metal rolling is the process by which we give the processed material a certain shape. In our company this is done in the range of 3000mm length and 25mm thickness. Rolled sheets can be used in many industries, including car manufacturing, shipbuilding, metal furniture production, as well as in the construction and electronics industries.

metal machining production process

Turning services and milling services are one of the basic methods of machining metal and plastic elements. A park of conventional machines maintained in the highest accuracy class allows for the precision machining service – production of precise details in high tolerance classes for both larger and smaller production series. Machining of metal materials, metal alloys or plastics is the basic method of metal processing classified as subtractive machining, which allows to obtain structural elements of specific shapes and number of details. Conventional metal turning and conventional plate milling are fundamental methods of machining – Marxam Project encourages you to use the service of professional shaping of materials, which is carried out using high-class equipment in a modern machine park. Our lathe services allow for machining plates, metal sheets, milling steel plates and many more.