Plant design - Import export

Plant layout design is the strategic arrangement of equipment, machinery, workspaces, and facilities within an industrial plant or manufacturing facility. It involves optimizing the physical layout to maximize efficiency, productivity, safety, and workflow throughout the entire production process. Key considerations in plant layout design include: workflow optimization, space utilization, safety and ergonomics, flexibility and adaptibility, compliance and regulations. We specialize in plant layout design services, offering expertise in developing customized layouts that meet the unique needs and objectives of our clients. Our services encompass the entire design process, from initial conceptualization and space planning to detailed layout drawings and implementation support. By leveraging our experience and knowledge, we help clients optimize their plant layouts to enhance efficiency, productivity, and competitiveness.

Designed for aeration of Activated Sludge Basins in Municipal and Industrial Wastewater Treatment plants. The AQUATUBE® specific design prevents sedimentation and Optimises Mixing and Oxygen Transfer. The AQUATUBE® 90 is designed to be installed on DN100 stainless steel pipe or DN110 PVC using simple fastening system. The AQUATUBE® 70 can be installed on square stainess-steel manifolds or on polypropylene manifolds. DIFFUSER BODY The manufacture of this component in glassfibre reinforced polypropylene gives it excellent resistance to abrasion, high chemical resistance, and substantial mechanical strength. EPDM MEMBRANE The Membrane prevents water from penetrating into the feeders when air is stopped. EPDM MEMBRANE The Membrane prevents water from penetrating into the feeders when air is stopped. POLYPROPYLENE FIXING BRACKETS Allows simple and easy installation on circular manifold (only for Aqua tube® 90)

Good with chemicals d1 [mm]: Rings: Cage: Balls: xiros® material data xiros® polymer ball bearing design, applications, development and testing xiros® chemical resistance xirodur® C160 radial grooved ball bearing The ball bearing material xirodur® C160 offers extreme media resistance, but is inexpensive. xirodur® C160 can be used in the temperature range of up to +80°C. Lubricant- and maintenance-free Resistant to corrosion and chemicals Nonmagnetic and washable Life time predictable Lightweight Low friction Electrically insulating Industries: Electroplating, chemical industry, plant design d1 [mm]: Rings: Cage: Balls:

Every year, Germany produces around 10 million tonnes of cardboard and paperboard for the packaging industry. After their use, these items of cardboard packaging and boxes must then be reduced in volume before passing through the recycling process. This volume reduction step is performed by recycling companies and public recycling depots or in cardboard packaging and corrugated board factories. Reasons for volume reduction: For these requirements, ERDWICH has developed a specialised product range – the EKZ and FKZ cardboard shredders – which can be supplied in a range of sizes. The ERDWICH plant items have been designed as a perfect match for downstream transportation systems. The EKZ has two shafts with independent drives: one high-speed shredder shaft and one slow-speed feed-in shaft. The feed-in shaft feeds the packaging to the shredder shaft, which then shreds the cardboard into fragments of the desired size. The machines can also easily handle fruit crates and polystyrene...

Description - Based on our shipbuilding/sea plant design technology, our company specializes in the marine industry, mainly in the development and sales of water drones that can produce eco-friendly shipbuilding equipment, manage fish farms, and observe the ocean. - Our shipbuilding/sea plant design and technical services provide technology by shipowner's order, so ship orders are an important consideration. Features · Securing related design skills based on excellent design skills and abundant experience accumulated over 15 years of experience in designing shipbuilding and marine plants. · Having cost-saving design techniques with over 200 different ship types of experience. · Major design lines: TANKER, Container Ship, Offshore, Fishing Map Line, Fisheries Resource Survey Ship, etc. · Perform 2D, 3D design of merchant ships, marine plants, and special purpose ships · Performing a Modified Line Design(Retrofit-BWTS, Scrubber reverse design, etc.)

Description Hull, Outfit design to using CAD and TRIBON, a tool exclusive to shipbuilding and marine design. - Electrical outfit production design - Design of electric system (POWER DISTRIBUTION AND CONTROL SYSTEM), electrical equipment (ELECTRIC MOTOR, etc.) and cable way that go into all areas of the ship. - Responsible for electrical/electronic equipment, control and circuit layout design for the entire area Features We have some expert design staffs. We can handle STRUCTURE, PIPING, HULL OUTFITTING, ELECTRIC, etc overall part. We hold software such as AVEVA Marine, TRIBON M3, CAD, Cable PROG. We also partner with Hull Design Company, Pipe Design Company, etc. We work together with some Design partnership companies. therefore, we can possibly Turn-key Contract. In Korea, we cooperate with three (3) shipyards or more and Overseas, we cooperate with the UAE shipowner.

The sliding gate valve type 8041 in the short design is universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. This sliding gate valve with its small stroke achieves a very high cycle capacity combined with extremely fast cycle times. Metal bellows Limit switch Pilot valve Stroke limitation . . .

The WIWOX® VERSA GENIUS+ ultrasonic cleaning system enables individual, demand-oriented mould and parts cleaning. The modular design allows adaptation to almost all process requirements. Later expansion or automation is possible at any time. WIWOX® VERSA GENIUS+ ultrasonic cleaning systems consist of washing, jet, rinsing and drying modules as well as the corresponding accessories. The spectrum ranges from individually operated cleaning basins to fully automated, multi-stage cleaning lines. WIWOX® VERSA GENIUS+ sets new standards in modern plant design. Well thought-out details in the area of guiding the cleaning medium, agitation and process control ensure a flexible and energy-efficient process sequence that meets the requirements. You can convince yourself of the economic efficiency of the system by extensive cleaning tests in our test laboratory. The bath care accessories also play an important role in the cleaning result, the uniform process flow and the operating costs.

IFA Technology offers you customised solutions for water treatment using mineral wool wash water plants. Benefit from our extensive experience in the field of insulating materials. Functions of mineral wool wash water plants: Planning, design, construction, assembly and commissioning of systems for the collection and treatment of waste water from the production process Multi-stage filtration and purification of the water using settling tanks with agitators, screening machines, drum filters and hydrocyclones

We consider your individual requirements and build customised batching plants for you. Batching plants are an important component in the system processes for the delivery, storage, dosing and mixing of raw materials and form the basis for a high-quality end product. In addition to the storage of raw materials, this also includes the processing of individual components or the finished product. IFA Technology offers you turnkey and customised complete plants in various designs, which are specially manufactured for the chemical and building materials industries. We design batch plants as tower plants that make predominant use of gravity transport or as series plants with belt transport.

The sliding gate control valve type 8044 in short design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Limit switch Position feedback Pilot valve . . .

The sliding gate control valve type 8043 in a reinforced version and long design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Electropneumatic positioner type 8047 Pneumatic positioner Positioner with integrated process controller Metal bellows Limit switch Position feedback Pilot valve . . .

The B80 HME series is a design with bearingless cantilever construction that is directly coupled to the IEC Motor. Specially designed for plant engineering and confined installation conditions. It can be operated in dry installation next to the tank, thus facilitating access for maintenance and repair work. The pump is suitable for pumping /circulating neutral, corrosive and mechanically contaminated liquids. However, it can also be used in stationary installation in the chemical industry and process engineering, in surface and electroplating technology and in gas scrubbers. * temporarily also possible in dry running * directly coupled in bearingless cantilever design * available in immersion depths from 275 - 450 mm Features & Advantages * Service friendly dry running installation * Extremely low vibration and wear operation * Self-centering alignment in the bearing shell * All wetted parts made of corrosion resistant plastic

The grid | power V X battery is characterized by its special design as completely cast positive plates with lamellar structure. The use of high-purity grid lead with a high electrode thickness as well as a low acid density results in an expected design life of up to 25 years. It is particularly suitable for high-current discharges of short duration and thus predestined for use in power plants and switchgear. The product design according to DIN 40738 ensures the highest compatibility when replacing and expanding existing plants and battery systems. In combination with the HOPPECKE grid | AquaGen recombination system, maintenance costs can be reduced, and even maintenance-free operation can be achieved.

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

Being produced in ELKON’s latest tech production facilities, mobile continuous mixing plants (pugmills) can be easily transported via axle and tyres installed on the main unit. Thanks to its superior mobile design, these plants are installed on a flat concrete surface without foundation requirement and can be relocated easily so that the user doesn’t have to travel long distances for material transportation. These mobile pugmill plants are mainly used for for subbase (stabilization) material with / without cement production and RCC concrete for dam or road pavement projects. Mobile continuous mixing plants, also known as WOLF in ELKON’s product range, are equipped with 5000/2500 l. ELKON continuous twinshaft mixer. All materials are mixed passing through ELKON C200 mixer continuously according to the recipe and flow speed.

Suitable for neutral and aggressive liquids as well as liquids containing solids Application: Centrifugal pump for dry-well installation featuring a bearing-less cantilever design with direct-coupled IEC motor. Specially designed for plant engineering and confined spaces. The B80 HME Series can be operated beside the container in a dry-well installation. Liquid flowing up inside the shaft guide tube returns to the container via an overflow line. Pumps in dry-well installations allow an easier access to carry out maintenance and repair work. Features: Directly-coupled in bearing-less cantilever design Radial and axial fixed drive elements in two-piece bearing shell Pump housing in glass-fibre or carbon-fibre reinforced plastic (PP or PVDF) Gas seal for protecting the motor bearing Plastic-coated drive shaft Driven by IEC standardised motors Benefits: Compact dimensions Service-friendly dry-well installation Self-centring alignment in the bearing shell Vibration-free and...

MoriVeda Softburn Night capsules contain all-natural ingredients, a unique combination of various fruit and plant extracts designed to gently stimulate the metabolism while you sleep. The capsules contain no caffeine and are specifically designed to be taken at night without disturbing sleep. The capsules contain a special selection of 11 natural active ingredients that can support weight loss through their nutrient-rich composition. -Garcinia Cambogia fruit extract, together with apple cider vinegar, bromelain and ginger, can stimulate the metabolism. -Garcinia Cambogia and L-Tyrosine can have a positive effect on carbohydrate & fat metabolism -Gluten free and vegan -100% natural ingredients of the purest quality -Recommended dosage: 1 capsule in the afternoon and 1 capsule before bedtime with plenty of liquid.

This is the most installed version of the fabric expansion joints (KOREMA® type A3 or AC3 as well as B3 or BC3). The name »flange-type« is used for expansion joints located between pipe or duct end flanges. For existing plants, the flange design varies according to customers’ requirements or depending on the constructed steel design. For innovative designs KOREMA® will identify the suitable technical and economical solution. Special design: supplied as »open« multilayer expansion joint. On-site service available exclusively from the KOREMA® service team. Insulation is incorporated to protect the expansion joint against abrasion as well as for thermal insulation. The choice of insulating material, either mineral wool or ceramic felt, depends on the design temperature. For operation at or below dew point, a vulcanized elastomeric layer is available. Pre-assembled units, complete with liners and clamp bars, are available.

Developed especially for the automotive sector, the D3RE range plants are state-of-the-art equipment for dosing and applying detergents and shampoos in car washing. With an innovative technological design, this plant is easy to install, highly efficient and has high performance. The product is dosed using a proportional doser, a system that provides high precision and simplicity in regulating the percentage of chemical products.

Developed especially for the automotive sector, the D25RE range plants are state-of-the-art equipment for dosing and applying detergents and shampoos in car washing. With an innovative technological design, this plant is easy to install, highly efficient and has high performance. The product is dosed using a proportional doser, a system that provides high precision and simplicity in regulating the percentage of chemical products.

Filtering plant FTC-AS 6.Bd is designed for the complete set of machines for thermal metal cutting. Productivity – 6 000 m³/h. It is installed using modular panels, which provides a modular structure of the installation. The installation is made of 2 mm thick steel with subsequent powder coating. The fan unit is located in a noise-absorbing housing. Contaminated air containing waste particles obtained during production is transported to the filtering plant and the heavier particles in the settling chamber fall into the dust collection compartment of the unit, while the air containing small light particles is filtered in cartridge filters with a PTEF membrane . The installation performs fine filtering. Cartridge filters with a PTEF membrane provide fine filtration of air with a size of solid particles from 0.3 microns, the degree of air purification is 100%, which makes it possible to return purified air to the workshop.

Compact Sand Washing Plants are small, specifically designed plants developed for the effective cleaning and separation of sand particles in industrial applications. Most of the plants consist of a combination of equipment, including a sand washer, dewatering screen, hydrocyclones, and fine material washers, all integrated into one compact and mobile unit. Compact Sand Washing Plants are mainly designed to remove impurities, silt, and contaminants from sand to leave the final product clean, well-graded, and fit for use in construction, concrete production, and other industrial procedures. These plants integrate several washing and screening mechanisms in an integrated compact design, ensuring high effectiveness in washing and dewatering sand while guaranteeing better output quality at space and operationally lower footprints.

The 50–100 tph basalt crushing and screening plan is a plant that embodies facilities to screen and process basalt stones into a form with different stone sizes containing a capacity range from 50 to 100 tons per hour. These are plants designed scrupulously for taking extra care in handling the volcanic stone, basalt, which is known for its strength and durability. These plants primarily crush big stones of basalt into smaller pieces, after which they screen the materials that have come up with different sizes applicable in building, infrastructure, and industrial use. In essence, these plants produce high-quality aggregate that is used in projects that require materials to be equally strong and formidable.

350-500350-500 tph Dolomite Crushing Screening Plants are modern industrial plants designed to process dolomite ore in order to produce a great variety of dolomite aggregates that are demanded by different construction projects. The abbreviation "tph" itself means the capacity of the plant dealing with the amount of material per hour; therefore, this plant processes 350 to 500 tons of dolomite ore in an hour. Dolomite, the calcium magnesium carbonate mineral, is very essential in the construction industry in making concrete aggregates and road base materials, among other important construction materials. These high-capacity plants play an important role in the crushing and screening of dolomite ore efficiently into specified requirements for construction projects, thereby ensuring a constant supply of superior quality dolomite aggregates for construction applications.

The 40-60 TPH Gabbro Crushing Screening Plant is a facility specially made to process gabbro stone material with production capacity between 40 to 60 tonnes per hour. This type of plant design allows crushing and screening operations to be carried out effectively, generating top-quality gabbro aggregates within such a specific throughput range. Primarily, the plant begins with primary crushers—like jaw crushers—that break raw gabbro down into smaller size fractions. Secondary and tertiary crushers further reduce the size of the material as required down the line. The crushed material is then screened through a vibrating screen into different classified size fractions of gabbro for the end product of aggregates to be within the specified criteria. This will make such 40-60 TPH capacity gabbro crushing screening plant an ideal solution to many major problems experienced in the construction and mining industries.

60 m3/h compact concrete batching plant: this is a plant designed for small to mid-size construction projects and the production of medium volumes of concrete. It is designed in detail to attain production up to 60 cubic meters per hour, with plants planned for a reasonable volume setting in motion. The compact design provides efficient and an effectual concrete plant on site, which is practical for works where construction space is limited or plants are not feasible in some urban areas. A 60m3/hour compact concrete batching plant is the same as a stationary plant but of a smaller size. A 60m3/hour compact concrete batching plant requires all the necessary ingredients to be incorporated into the mixer; this smaller-sized unit has been equipped with facilities like silos for storage of aggregates and cement, a mixing unit, and a control cabin. The 60m3/hour compact concrete batching plant requires the loading of various raw materials, including sand, gravel

Polygonmachs Bitumen Emulsion Plant is a specialized facility designed to create bitumen emulsions of the highest quality. This plant creates emulsions that meet the exacting requirements of modern road construction by utilizing state-of-the-art technology to combine bitumen water and additives. The plants design allows for the efficient production of stable homogenous emulsions which are essential for many applications such as surface treatments and waterproofing. The Polygonmach bitumen emulsion plant includes a number of crucial processes and operations. These consist of applying heat to the bitumen emulsifying it stabilizing it storing it and strictly monitoring its quality. The plant heats the bitumen to the necessary temperature to ensure that it maintains the proper viscosity for emulsification. The heated bitumen is subsequently mixed with water and emulsifying agents to produce a stable homogeneous emulsion suitable for use in road construction and reconstruction.

MCA 80-100 tph Continuous Type Asphalt Plant is a technologically advanced machine to produce asphalt mixes continuously in the medium to high category of volumes. As the name suggests, this plant has been designed with pinpoint accuracy and efficiency, merging state-of-the-art technology with strong, durable construction, to achieve continuous and uninterrupted production of consistent, high-quality hot-mix asphalt. It can produce between 80 to 100 tons per hour, adequate for many road construction projects. Compact design of the plant provides reliability and maximum performance, besides being user-friendly. Furthermore, it is versatile and cost effective for asphalt producers because it is splendidly modular in construction, with easy installation, transportation, and customization. This plant is designed for a wealth of applications in road construction.