Moulding machines - Import export

Custom Mould Fabrication

The mold comprises two main parts: the injection mold (A plate) and the ejector mold (B plate), which are also known as moulder and mouldmaker. Plastic resin is introduced into the mold via a sprue or gate in the injection mold. The sprue bushing seals tightly against the nozzle of the injection barrel of the molding machine, allowing molten plastic to flow from the barrel into the mold, known as the cavity. The sprue bushing guides the molten plastic into the cavity impressions through channels on the A and B plates. These channels, called runners, enable the plastic to flow along them. The molten plastic moves through the runner and enters specialized gates, ultimately filling the cavity geometry to create the desired part.

AHP manufacture a range of laboratory rotomolding machine for compound manufacturers research purposes to study mold melt flow properties.

Injection mold production is a complex process that cannot be underestimated. The resulting product is the main element to be used in injection molding machines. Therefore, at every stage of the process, there are improvements that need to be made in line with the research and the data obtained from these researches. The R&D process, which started with the examination of the samples we received, continues at the design and injection stages. As AYBERKSAN, our aim is not to present a large number of products with the existing data, but rather to increase the data we have and to present better quality, problem-free and economical solutions. The process we call development cannot happen without research. With this awareness, we, as AYBERKSAN Kalıp Sanayi, continue our research to take the experience we have gained so far to the next level, to add a new one and to develop it.

We have the one of the most up-to-date injection molding machine design. For example the construction of clamp pistons tighten centrally and working even without lubrication. Our plastic molding machines have wide column intervals and we provide them with euromap standards. With the help of proportional controlled valve direction you can achieve fast opening-closing possible with our plastic injection machine. Same point precision stop is possible with our molding machines. Also we have standard size holes and T slots according to Euromap standard on plates for injection mould changing. Our customer can have almost zero defects, scrap and failures with our plastic molding machines. Wit the help of our user friendly software, operator work pretty easy during plastic injection process.

We have the one of the most up-to-date pet preform injection molding machine design. Such as the construction of clamp pistons tighten centrally and working even without lubrication. Our pet preform molding machines have wide column intervals and we provide them with euromap standards on our pet preform injection machines. With the help of proportional controlled valve direction you can achieve fast opening-closing possible with our pet preform injection machine. Same point precision stop is possible with our pet preform molding machines. Also we have standard size holes and T slots according to Euromap standard on plates for pet preform injection mould changing.

Particular features of the machine Different demolding possibilities the mold can be opened automatically, possible infeed/outfeed of the lower mould half or rail system. Upper and lower ejectors for the full kNockout of the molded parts. Adjustable inclination of the top platen. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould.

AHP manufacture a range of laboratory roto-molding machine for compound manufacturers research purposes to study mold melt flow properties.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

Machine features Clamping force 1,100 kN. Size of the platens 335 x 400 mm. Injection volume 400 or 1,000 cm³

Machine features Clamping force 500 kN. Size of the platens 300 x 300 mm. Injection volume 125 cm³.

Machine features Top Closing. Specific pressure 600 kg/cm². Safety light curtain, double hand control. Available in single and doubledeck versions.

Machine features Clamping force 8,200 kN. Size of the platens 1,000 x 1,000 mm. Injection volume 2,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Machine features Clamping force 10,200 kN. Size of the platens 1,200 x 1,200 mm. Injection volume 5,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

The CMX (Compact Multi Station of the generation 10) This new machine replaces the former CMS generation and makes the third generation of rotary machines with 2 major innovations. Integration of the processcontrol system of the latest generation (generation 10) with all 4.0 functions. Product range with the CMX1 (160T clamping force) and the CMX2 (250T clamping force). New generation of 4station molding machines The REP solution for large productions with optimal efficiency 90% increase in productivity compared with a singlestation press. 68% increase in productivity compared with a press equipped with a double plate stripping kit. The CMX machine is available with two clamping forces 160T (CMX1) or 250T (CMX2).

CFrame Injection molding machine V19. Optimized floor space and maximum accessibility. The V19 is an advanced Cframe press of 400 kN available in 2 versions, plastic or rubber injection. Its accessibility from three sides makes it ideal for the injection molding of profiles and extruded hoses.

URP Joint venture United Rubber Machinery Strategic Alliance for Asian injection molding machine market between REP and LWB Steinl,

Machine features Clamping force 1,950 kN. Size of the platens 450 x 450 mm. Injection volume 1,000 cm³. The H49 is designed for Automated production. Injection molding (more or less simple parts). Low floor space and height requirement. An optimized cycle time. etc

Type V410 Extended 1,600kN Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

Machine features Clamping force 2,544 kN (station A) / 2 x 785 kN (station B & C). Size of the platens 630 x 500 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

Machine features Clamping force 1,540 kN (station A) / 2 x 502 kN (station B & C). Size of the platens 510 x 360 x 55 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

V410 LSR Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

The perfect combination of head and complete extrusion is the heart of every blow molding machine - tailor-made for your product and adaptable to every machine. Our platforms guarantee the greatest possible security and user-friendliness for users.

The extremely space-saving design of our screen changer allows a lot of creative freedom, both with new machines and in the case of retrofitting, since the structure of the extruder platform only needs to be adjusted a little. The screen changer is installed instead of a connection piece and can be equipped with a hydraulic or electric drive. The simplest way, however, is to use a cordless screwdriver, which makes changing bits a quick and easy endeavor. Screen changers are available for all common throughputs.

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible