Mill plants - Import export

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

◾ Fully PLC controlled. ◾ Precision weighing and long life with stainless steel load cells. ◾ 5/10kg.-10/25kg.and 25/50kg. weighing December. ◾ Automatic filling into bags with an open mouth. ◾ Lower and upper tolerance values that can be programmed separately. ◾ Automatic sack shaking mechanics. ◾ Separate weighing container feeding system according to the type of product to be bagged. ◾ Double coil feeding driven by separate motor. ◾ Single coil feeding driven by two-speed motor. ◾ Belt feed driven by two-speed motor. ◾ According to the product to be bagged and the desired tolerance, 13-22 tons/hour (50 kg. capacity Decoupled in bags) between. ◾ Special system panel from IP54 protection class ◾ Regulation bunker weighing unit and special vibration units in unloading bunkers. ◾ Easy calibration with keypad. ◾ Height adjustable sewing machine column.

There are several reasons why steel structures are preferred over reinforced concrete structures. The main reasons are fast generation and seismic resistance. Steel structure reduces loss of life and property during disasters and ensures safety. Metallurgical facilities, industrial buildings, sports facilities, hangars, warehouses - these are structures in which metal structures are often used. Light or heavy steel is preferred depending on the project requirements. Since heavy steel is generally preferred in industrial buildings, its load-bearing capacity is suitable for industrial applications.

Steel Structure

Turnkey Solutions

Jet filter cleans the air dust mixture from dust, keeps the dust and ensures that the clean air is discharged from the chimney. The circular filter body first performs the cyclone system purification, and ensures that all dust particles are retained through the bags. It is used to separate the particles in the air used for aspiration and transport in flour mills from the air. Air containing dust and flour enters the machine and this dust sticks to the filter bags in the machine. First purification is carried out thanks to the centrifugal power generated in the round filter body. These filter bags are whipped with compressed air and the dust goes down to the bottom of the filter. Blower or compressor is used for this cleaning process. A bottom scraper or rotoflow is used for throwing these dusts accumulated under the machine. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants

Molasses Mixer designed for homogeneous mixing of liquid sweetener to product additives in feed mill plants. U type body in Carbon Steel ST37 metarial up to requirement. Liquid with 1-11 % is mixed homogeneously. Maximum mixing is provided by heating molasses 40 - 42 degress. Applications Fields Food Business Industries Flour Mills Semolina Mills Seed Cleaning Facilities Malt Factories Feed Mills Corn Mills Grain Storage Silos

It transports the bagged product from one place to another, the combined belt conveyor supports the belt conveying process. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is a conveyor belt system with general ease of use that can be used in any area where loading and unloading operations are performed, provides convenience in terms of occupational and worker health, minimizes damage to products. It provides convenience in stacking and storage. It can be used as highly adjustable, stationary and mobile (mobile). Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories ◾ All Transport Operations

The Conveyor used in grain, creals and food processing plants in the transport unit. Tube Conveyor is used for the horizontal transporttation of products in flour plants. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Low pressure aspirators are used in industrial establishments operating in the food sector, heating and ventilation facilities and in the casting industry. Aspirators, whose models are determined according to flow and pressure values, are used at different engine powers. It helps to classify products with air, especially in the cleaning and processing of grains in the food industry. Body and fan are manufactured with great precision and mounted on a strong steel base. Equipped with special blades and design, the fan can be easily installed and disassembled for high rotation needs. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Depending on the central control, it takes action by being set up with chain gear and ensures the transportation of the falling product. The body is made of steel. It has idler drive bearing system. It has been designed with a special tensioning device. It varies according to the desired capacities. Carrier plates are made of hardened steel. It is used wherever horizontal transportation is possible. It is used in feed, food, chemical, mining, sawdust and soil industries. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is utilised to partitioned air from the item, which is released from a typhoon separator into pneumatic frameworks. It is introduced underneath the twister separators and air filters. It works with the negative weight and in addition an air seal against spillage. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories ◾ Biscuit and macaroni plants

It supplies to mix the requested amount of vitamin into the grinded product and to be mixed into the system. This mixture can easily be made with the help of speed adjustment aparatus.The additive substance gets dosaged as destroyed powder. There is a special mixer in the bin section. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories Features & Advantages ◾ Complete control of the PLC ◾ High speed weighing and long service life thanks to the stainless steel load cell ◾ Special protection class IP 67 ◾ Easy calibration ◾ Various feeding system according to the type of product to be weighed ◾ Data information based on actual weight values ◾ Bulk flow measurement as required Show in total value weighed ◾ The ability to work individually or in a network

Pellet mill’s working principle is, mash feed is forced outward through holes in a ring die by the action of two or three rollers, which is then cut to a predetermined size. Before mechanical process, steam can be injected into the conditioner at temperature 85 degrees celsius. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The mixer is designed to homogenize the mixing of different raw materials milled to the mill with poor free flow during the process. Both types of mixing are possible with or without the addition of liquid. it provides a mixture of raw materials crushed with a precision of 1/100000. The loading time is reduced by pneumatic traps in a large area; and the unloading time is reduced by double unloading hatches that can be opened from end to end.The position/time increases with the time gained during the finishing process.There are 100% safe unloading housings that do not load Rotating equipment should never be opened unless the cycle is completed. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

This hammer mill grinds easily raw materials which are dry and lle dampens fine. For this reason it is used in food industry.The body is of steel and weld construction. The hammers are on the rotor which turn a mill. The rotormill turns in the strong ball thrust. The hammers are made of hardened steel.It is designed turn free.The sieve is on the hammer mill and it is changed easily without stopping the rotor. Motor is connected directly to the coupling. The body of hammer mill is mounted on the same chassis. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Metal parts inside the powdered or granular materials transported between the machines in the process are captured by magnets Decoupled. The magnet is placed on the lid that opens outwards. When the lid is opened, the magnet is taken out and provides ease of cleaning. Since it is produced with natural magnets, there is no energy consumption. Applications Fields ◾ At food industry ◾ Flour & semolina mills ◾ Feed mills ◾ All grain cleaning plants ◾ Corn processing plants ◾ Oil factories ◾ At plywood factories

It is used to separate heavy foreign materials such as stones, glass and metal pieces or soil pieces in the grain with the help of screening method and air. The machine consists of a fixed chassis and vibrating body. The stone separator, designed considering the difference in density of stone and grain, separates the stone by directing the grain in the direction of gravity, in the opposite direction of gravity, with the help of vibration. Wheat is separated from the stones with the help of a vibrating sieve. In addition, dust is absorbed by the air aspiration provided from the ventilation line. Apart from flour and semolina factories, it is also used in all grain factories, vegetable oil factories, cocoa and coffee processing plants. Application Fields ◾ At food industry ◾ Flour and semolina mills ◾ Cereal cleaning plants ◾ Corn factories ◾ Oil factories ◾ Malt factories ◾ Cacao and coffee plants

It performs the task of separating the light grains and shells of the unwanted foreign substances from the grain with the air flow. The grain is spread over the bottom by a vibrating feeder and conveyed towards the air duct. It is washed by the air flow opposite the movement of the grain, which enters the air channel with a homogeneous distribution. In the meantime, unwanted light grains are separated from the grain by moving with the air. Applications Fields ◾ Food Industry ◾ Flour Mills ◾ Semolina Mills ◾ Feed Mills ◾ Grain Cleaning Plants ◾ Corn Processing Plants ◾ Oil Factories ◾ Plywood Factories ◾ Grain Storage Silos ◾ Corn Mills ◾ Corn, barley, rye, oats, and so on grain processing plants

The Tube Screw Conveyor, which is used in grain, grain and food processing plants transportation equipment, is used for horizontal and vertical transportation of powdered or very thin products. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is used to discharge or cut the flow of free flowing raw material or product to the desired terminal. It is used to discharge the product transported by the spiral using under the spiral to the appropriate parts. Reciprocating motion is performed by pneumatic piston or manually. The spiral is manufactured in different models according to the chain conveyor model. Two different models (pneumatic and manual) can be used at the outlets of silo and bunker with screw and chain conveyors. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is the system that allows the crushed goods to be transported by suction. It has the highest efficiency, minimum energy consumption and it is versatile and silent. The fan, mounted on the chassis with a steel cage, works on rubber feet (wedges) in order to prevent vibration and vibration. Since its static and dynamic balance is taken, the noise level is minimized, the inlet and outlet pipes are supported with rubber flanges to prevent vibration transfer. Applications Fields ◾ Food Industry ◾ Flour and Semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Oil factories ◾ Wheat, barley, rye oats operating facilities

It is used to transport the products pneumatically to different points over a single line. It allows to change direction during transportation. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The wing formation inside the machine feeds the product at a stable rate to the transport line. The accurate tolerance between the body and the wings prevents the pressurized air to reach the product inlet. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is generally used as a dust collector, dust and air separator for the product. It is found in aspiration systems of cleaning machines. Dust removed by aspiration is separated from the air by means of a cyclone. The dust-laden carrier air is directed inside the separator thanks to the helical construction and is forced to rotate in the cyclone. Dust particles are dispersed to the environment with the effect of centrifugal forces arising due to rotation. Dust particles are carried along a helix path by means of the vortex created by the air pushed from behind. The clean air separated from the dusts goes through the suction pipe and goes to the outlet. Dust particles are directed downwards along the spiral due to the friction of the air against the wall. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Bucket elevators are used to transport granular or powdered products with buckets attached to their belts from the bottom up. They are manufactured in various sizes and capacities according to the needs. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The Blower, which is used in grain, grain and food processing plants transportation equipment, is used for vertical and horizontal transportation of products, as well as supersonic filter meets the air needs in mill systems. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories