Wire processing - Import export

The WPC is an integrated solution to produce wires for switch cabinets: it marks them and crimps the corresponding wire end ferrule. The WPC loads an EPLAN or other CAE file and produces all wires within this list step by step. Cross-sections from 0.5 mm² to 2.5 mm² are supported. For each item in this list, the wire is cut to length sequentially with the help of the multi feeder Z+F EVOFEED® , the corresponding labels are printed and the correct ferrule is crimped to the wire with the UNIC-GV universal crimping machine. The thermal transfer printer (THM-MMP) is suitable for all markers and labels of the MultiMark family as well as for continuous material, fabric and polyester labels, heat shrink tubing or PLC labels. The operation of the individual steps is carried out manually, which allows the operator to route and connect the wires for the complete job in the switch cabinet wire by wire. Due to the high level of automation it is not necessary to change wires and ferrules.

PEEK E-motors Insulation In response to the evolving landscape of higher voltage platforms reaching up to 800V and the integration of advanced SiC and GaN switching technologies, the demands placed on e-motor insulation have never been more exacting. Introducing our latest innovation: ARKPEEK polymer grades. Specifically engineered to address the stringent requirements of extrusion wire manufacturing processes, these advanced polymers deliver an unparalleled combination of exceptional electrical properties, robust mechanical strength, high-temperature resilience, and chemical resistance.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). We can wind onto any desired coil form using many different press-in ferrite and metallic cores. Multiple tap coils are also possible. Pins are automatically applied to the coil connections during the winding process, with wire drawing electrically controlled. Our winding machines handle single-chamber and multi-chamber coils with wire thicknesses from 0.045 to 0.71 millimetres.

Dimensions Wire diameter: 0,3 – 4,5 mm spring-hardened Wire diameter: 0,3 – 7,0 mm soft Part length: customer specific after consultation Profiles other than round wire after consultation Material All spring materials and quality steels with lower strengths Coating All commonly coated spring steels Additional coatings available after consultation Meeting the closest tolerances Specialities Partial machining Stamping Thread cutting or rolling Fully automated mating with other parts Mounting and component manufacturing Processing of painted wires Rapid prototyping

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

Tyrolit offers top-quality wheel brushes for optimum weld seam processing and fast cleaning of pipe connections. Whether using an angle grinder, straight grinder or grinding block, our wheel brushes make work easier. Our round brushes for stainless steel and steel are available in various wire types and are ideal for removing rust, scale and concrete residue. The knotted wheel brushes offer additional efficiency. Tyrolit offers the Premium Pipeliner Wheel Brush especially for pipeline construction. Wheel brushes for straight grinders and sanding blocks Tyrolit also offers wheel brushes for bench sanders and straight sanders. These brushes, available in different versions for steel, stainless steel and non-ferrous metals, are ideal for hard-to-reach areas. They are available with crimped wire for derusting and cleaning and with knotted wire for weld seam processing.

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

The sieve bend screen – also called bend screen – comprises a curved screen for filtration. The bend screen filters by guiding the particles along with the curved sieve filter screen. The shape of the sieve bend screen offers high filtration because of the forces exerted from the particles in the flow over the sieve bend. Thus, it is used for different applications by benefiting from the bend screen geometry. Advantages: 1-High filtration performance 2-Customized bend screen design 3-Corrosion resistance 4-Durable – long service life 5-Precise open gap 6-High capacity compared to panel wedge wire screen Applications: 1-Mining process 2-Water treatment 3-Food processing 4-Particle filtration 5-Coal removal Stainless steel with different grades and different materials can be used. Also, Special surface treatments are available for your application.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

The Olympian 2RCWS is a small sturdy, professional hand brush with flexible wires for a durable cleaning process.

State-of-the-art manufacturing techniques are used in our electrical workshop. The world-renowned and appreciated Z+F machines are used for wire processing. These assure a high quality standard of the final product and allow great time savings in the manufacturing process. Thereby we can offer our customers a good and fair price-performance ratio. Individual marking of wires is supported. UL approvals are also possible.

Technical information The UNIC-G is an electropneumatic stripper-crimper. This machine allows a quick and reliable processing of Z+F ferrules on reel in the range of 0.5mm2 up to 2.5 mm2 (AWG 20 – 14) without changing the tools. UNIC-G and UNIC-GS are now available with a fivefold infeed, which allows an even more efficient wire processing. Multi standard ferrules on reel can be used universally.

The cable feeder trolley represents an innovative solution for the efficient processing of cables with various cross-sections and quantities, especially in conjunction with the Wire Processing Center. With this additional trolley, cable processing is elevated to a new level. The trolley provides the ability to place up to six different cross-sections simultaneously, ensuring flexible and time-saving handling. Using the cable feeder trolley optimizes the entire cable processing process. The versatility of the trolley allows for efficient handling of different types of cables, be it in terms of cross-section or quantity. This helps streamline workflow and increase productivity.

Technical information The AM 04 is an electropneumatically driven, modular stripper crimper for the efficient processing of loose, insulated Z+F ferrules. The stripper crimper can be converted using appropriate set-up parts for wire end ferrules with cross sections from 4mm2 to 10 mm2 (AWG 12 - 8) and crimping lengths from 8mm to 18mm. Specification For defining required tools the correct specification of the processed ferrules as well as the processed wires are needed.

Technical information The Z+F WireDancer is an unrolling aid for wires from cardboard packaging or coils from different manufacturers and is therefore an ideal accessory for any cable production. Unwinding devices are key players in streamlining material handling during cable assembly. Tailored to efficiently dispense cable reels, these devices contribute to heightened precision and productivity. Central output of the wires Unrolling kit „Coils“ enables processing of cable reels in loose form (coils) Integrated magnets ensure easy fixation in the cardboard box Connecting to any processing devices (manual, semi-automatic or fully automatic processing) Easy placement of the Z+F WireDancer in different carton sizes

Technical information The AM 04 is an eletropneumatic modular stripper-crimper for rapid and reliable processing of loose insulated Z+F ferrules. The stripper-crimper may be adapted by using the corresponding tools for ferrules with cross-sections from 4mm2 to 10mm2 (AWG 12-8) and crimping lengths from 8mm to 18mm. Specification For exact definition of the requierd tools, the correct specification of the processed ferrules as well as the processed wires are needed. Option: Quadrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

Technical information The AM 04.1 is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose uninsulated Z+F ferrules. The stripper-crimper can be adapted by using the corresponding tools for ferrules of cross-sections from 4 up to 10 mm2 (AWG 12-8) and crimping lengths from 9mm to 18mm. Specification For definition of the required tools the correct specification of the processed ferrules as well as the processed wires are needed. Options: Quardrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

STRETCH DRIVE MO is a Cold Rolling and Stretching Line with single horizontal drawing capstan for the production of both smooth and ribbed, colddrawn wire with low carbon content and hot rolled high ductility ribbed wire. Stretching Process Stretch Drive MO 6 16 mm (8 m/s) Cold Rolling Process Stretch Drive MO Cold 1 4,5 12 mm (8 m/s) Stretch Drive MO Cold 2 4 12 mm (8 m/s)

The rotor type wire straightening machine RI 8 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 3mm to Ø 8mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 8/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional

The rotor type wire straightening machine RI 6 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 2,5mm to Ø 6mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market

Ming Xiao Mfg custom small machine parts by CNC Turning & Milling for worldwide customers. Usually we process small mechanical parts, will give priority to composite processing, that is, turning, milling, drilling, wire cutting, and other processes are carried out separately.This kind of processing method is a bit cheap, suitable for products with low quality requirements. And some small mechanical parts that pay attention to dimensional accuracy and concentricity need to be processed by turning and milling compound CNC equipment, and smaller products can be processed by walking centrifuge. Hope you are interet in our CNC turning & machining services, if you have any machined parts need to be custom produced in China, welcome send your drawing or sample to us, we shall quote a best price to you.

Ming Xiao Mfg custom small machine parts by CNC Turning & Milling for worldwide customers. Usually we process small mechanical parts, will give priority to composite processing, that is, turning, milling, drilling, wire cutting, and other processes are carried out separately.This kind of processing method is a bit cheap, suitable for products with low quality requirements. And some small mechanical parts that pay attention to dimensional accuracy and concentricity need to be processed by turning and milling compound CNC equipment, and smaller products can be processed by walking centrifuge. Hope you are interet in our CNC turning & machining services, if you have any machined parts need to be custom produced in China, welcome send your drawing or sample to us, we shall quote a best price to you.

The rotor type wire straightening machine RI 12 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 4mm to Ø 12mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 12/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional

Stick Electrode, fluxes, solid wires, SAW wires, flux-Cored wires, welding Processes and Machines.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.