Sludge treatment - Import export

Cobalt sulfate monohydrate (CoSO₄ ⋅ H₂O) is a versatile compound that has gained recognition in various industries due to its unique properties It is meticulously synthesized through a precise combination of cobalt and sulfur, resulting in a fine crystalline powder The compound’s solubility in water makes it highly adaptable and essential for applications spanning agriculture, electronics, and more. In the agricultural sector, Cobalt Sulphate Monohydrate plays a crucial role in ensuring the health and vitality of livestock It is an essential trace element necessary for the synthesis of vitamin B12, a nutrient vital for metabolic processes in ruminant animals. Farmers enhance the overall well-being and growth of cattle, sheep, and other livestock, by incorporating this compound Also Essential in the manufacturing of pigments and dyes Its hygroscopic nature and essential role in growth further underscore its importance in both industrial and agricultural sectors.

Cobalt sulfate heptahydrate (CoSO₄ .7H₂O) is a versatile compound that has gained recognition in various industries due to its unique properties Cobalt sulfate heptahydrate is characterized by its vibrant pink to red crystalline appearance The common use of Cobalt sulfate heptahydrate is applied in the manufacturing of pigments, more specifically in the production of blue and green ceramic glazes and glass. its role in electronics is pivotal it is a key component in lithium-ion batteries, fueling the ever-expanding market for portable electronic devices and electric vehicles, enhancing the longevity and performance Additionally, Cobalt sulfate heptahydrate serves as a catalyst in chemical processes, enabling the production of valuable products across industries such as pharmaceuticals and petrochemicals

Cobalt sulfate anhydrous (CoSO₄ ), is a versatile compound that has gained recognition in various industries due to its unique properties It lacks water molecules in its structure, distinguishing it from hydrates The compound appears as a fine, light pink crystalline powder It is highly soluble in water, facilitating its use in various applications Cobalt Sulfate Anhydrous is commonly serving as an electrolyte solution for depositing cobalt coatings onto metal surfaces. This transmits them with enhanced corrosion resistance and durability, enabling them to be suitable for utilization in industries including automotive, aerospace, and electronic It also Provides necessary cobalt supplementation in animal nutrition, particularly for cobalt-deficient areas Where it supports enzymatic processes in both plants and animals, contributing to growth and health

Chemical application and strengths: Despite being a monohydrate salt (crystallized from clod water) the salt can also crystalize in hot water to become anhydrous (water-free). This property becomes possible as it has a high melting point of 156 degrees Celsius. This property along with the ability to bond with other metal ions to form complex molecules makes it a good chelating agent for several industrial applications. Some of these applications include the removal of limescale from evaporators and boilers. The industrial-grade citric acidis one of the active agents in the preparation of kitchen and bathroomcleaning agents. It is a strong breach with a PH of about 3.2, which makes it a good solution of removing rust from metals such as steel as it combines with rust particles with ease. In the same line, it reacts with free ions on the surface of stainless steel to prevent further corrosion.

Chemical appearance: Anhydrous citric acid is presented in a white crystalline powder. It is also packaged in the form of colorless granules or crystals. The crystals have no odor but have a strong acid taste. Chemical application and strengths: Anhydrous citric acid has similar properties to citric acid monohydrate. The difference is the crystallization procedure. While the monohydrate citric acid is crystalized in cold water, the anhydrous forms are crystallized in water at a temperature of 78 degrees Celsius. In the process, it loses all the water within the crystals. Citric acid anhydrous is one of the strong edible acids. Due to that property, it is a common food additive to enhance its flavor. It is also used for preservation of foods especially candies and soft drinks. In addition, it reacts with different metals to form citrate salts that are used as dietary supplements for people who lack minerals such as iron, sodium and magnesium.

Chemical appearance: Caustic soda pearls appear as white spherical or semi-spherical granules with slightly perceptible color. Caustic soda pearls are water-soluble with an exothermic reaction, and they depict stability in normal conditions. Sodium hydroxide is a highly alkaline substance that dissociates completely in water into sodium and hydroxyl ions. Chemical application and strengths: Caustic soda pearls or Sodium Hydroxide is one of the important inorganic materials for various industries all over the world. The major demand for caustic soda is evident in the paper industry for the pulping and bleaching process. Caustic soda is also a crucial raw material in aluminum production for dissolving bauxite ore. Caustic soda also finds many uses in the applications for degreasing and treatment of packaging in the food industry. The use of caustic soda is also prominent in chemical processing as a basic feedstock for various downstream products like plastics, solvents, etc.

Chemical appearance: Liquid Caustic Soda Lye is basic a solution of sodium hydroxide. Depending on the intended application, it can be diluted to 32% or 50 %. The solution is colourless and does not have any smells. It is a salt formed by the reaction of sodium and water. Chemical application and strengths: The caustic soda solution is a strong base that is used in various applications across various industries. Some major applications include 1. It is used in the purification of water and water treatment such the partial water softening in drinking water production 2. It is used for cleaning facilities in dairy products industries 3. It is used in the demineralisation of water as it helps in the regeneration of ion exchangers 4. In the textile industry, it used for the preparation of the spinning solutions 5. It is used as an ingredient for various pharmaceutical products such as sodium lactate

Chemical appearance: Liquid Caustic Soda Lye is basic a solution of sodium hydroxide. Depending on the intended application, it can be diluted to 32% or 50 %. The solution is colourless and does not have any smells. It is a salt formed by the reaction of sodium and water. Chemical application and strengths: The caustic soda solution is a strong base that is used in various applications across various industries. Some major applications include 1. It is used in the purification of water and water treatment such the partial water softening in drinking water production 2. It is used for cleaning facilities in dairy products industries 3. It is used in the demineralisation of water as it helps in the regeneration of ion exchangers 4. In the textile industry, it used for the preparation of the spinning solutions 5. It is used as an ingredient for various pharmaceutical products such as sodium lactate 6. It is used in the refining and desulphurisation in the petroleum

Chemical appearance: Caustic soda flakes are white translucent solid crystals. These waxy white crystals are odourless. The crystals are soluble in water and glycerol. This is an alkali, which is a combination of sodium cations and hydroxide anions (NaOH). Chemical application and strengths: White Caustic has a number of applications in various industries. Here are some of the most popular ones. 1. It is used in the manufacture of synthetic fatty acids, synthetic detergents and making of soap 2. It is used in the production of cellulose pulp and paper 3. It is used as a scouring agent, silk polish agent in silk print and a cloth desizing agent 4. It is used to produce other chemicals that include formic acid, sodium cyanide and borax

Chemical appearance: Caustic soda flakes are white translucent solid crystals. These waxy white crystals are odourless. The crystals are soluble in water and glycerol. This is an alkali, which is a combination of sodium cations and hydroxide anions (NaOH). Chemical application and strengths: White Caustic has a number of applications in various industries. Here are some of the most popular ones. 1. It is used in the manufacture of synthetic fatty acids, synthetic detergents and making of soap 2. It is used in the production of cellulose pulp and paper 3. It is used as a scouring agent, silk polish agent in silk print and a cloth desizing agent 4. It is used to produce other chemicals that include formic acid, sodium cyanide and borax

Thickening of sewer station sludge Thickening of sludge from urban or industrial effluent treatment plants The sludge suspension is introduced into the centre of the circular thickener. The thickened sludge is discharged at the centre through the bottom. The sludge suspension is introduced into the centre of the circular thickener. This thickening solution is economical and requires little maintenance. Thickeners are usually made of concrete and can also be made of vitrified steel.

Waste water treatment plants and surface waters have enormous energy potential. A sewage treatment plant, for example with 90 million litres of wastewater daily, reducing the wastewater temperature by using heat exchanger by around 1°C, generates a power of about 4.3 MW. The comparative potential for energy recovery from the surface water is even higher. Environmental aspect Induced by humans, water temperatures of the surface and streams have steadily increased, not least owing to the inflows from sewage water treatment. This has serious consequences on the flora and fauna. If heat is extracted from purified water in the sewage treatment plant or from surface waters and from streams, and water temperature is thereby reduced, this will have a positive effect on the entire ecological system. With KASAG heat exchanger systems, on the one hand, the energy requirement of the sewage treatment plant can be covered and, on the other, buildings in near vicinity can be heated or cooled.

LIPP® Liquid Storage Tanks are fabricated with best material, as this is the most important quality factor. Municipal/industrial waste water and sludge or certain processing, intermediate and end products from the chemical, pharmaceutical and food processing industries set high requirements regarding the tank material, for example. LIPP offers a variety of materials, ranging from galvanised steel through the combination material Verinox to highalloy stainless steels. Variants waste water tanks sewage sludge tanks process water tanks storage tanks firefighting water tanks Mixing and compensation tanks buffer tanks stockable sludge tanks rainwater reservoirs Filtrate water tanks activation tanks Percolating filter tanks Landfill leachate tanks & Special tanks on request

The New C2E Decanter Centrifuges for Small Treatment Plants Flottweg presents a new era of sludge dewatering for small sewage treatment plants. The C2E decanter centrifuge was developed specifically for the dewatering and thickening of smaller sludge loading rates. It features all of Flottweg's know-how in a compact, space-saving design. Over five decades, Flottweg has gathered rich knowledge of the area of sewage sludge thickening and dewatering. That know-how has been transferred into a new generation of environmental centrifuges. Our requirements for the C2E are just as high as for the big Flottweg Decanters. Disposal costs still play a central role, even for small communities. The quality of the machine and its efficiency regarding separation results reduces the overall lifetime costs to a minimum. Want to learn more about our solutions? Then get in touch.

As well as the high quality, end customers and engineering offices alike appreciate Lipp’s process expertise and close, professional working methods. In addition to individual planning and timely installation, the service package is also rounded off by extensive tank inspections. Depending on customer requirements, Lipp offers its partners support in the preparation of necessary planning criteria such as design, heat and energy calculations etc. Lipp’s objective is to be the most reliable partner for municipal sewage treatment plants and for engineers for municipal waste water treatment and sludge digestion. To achieve this, in addition to the product quality, the professional, timely and economical completion of projects is constantly being improved. In order to work with end users and engineering offices as effectively as possible, the technical process expertise is also being constantly expanded by the ongoing qualification of employees and high investments in research.

Honored with the German Innovation Award 2019, the Xelletor series is one of the greatest achievements in the field of sewage sludge. Dewatering sewage sludge is standard for wastewater treatment plants and since it usually has to be transported away, operators have an interest in separating as much water as possible from the sludge. This saves weight and thus reduces costs. Savings of up to 10% in sludge volume and 34% in energy consumption are possible. Our Xelletor high-performance centrifuge inspires customers all over the world with the many years of technical know-how and innovative spirit behind it.

The demands on the quality and efficiency of sewage treatment plants are growing from year to year, not least due to rising energy and disposal costs. As a result, using decanters to dewater sludge means using state-of-the-art technology. The C-series decanters from Flottweg achieve high performance with reduced energy consumption. Flottweg Wastewater Decanters offer advantages over other processes and competitors' machines: ► High dry solids values in the discharged material ► Higher power density within a small footprint ► Powerful Flottweg Simp Drive® drive ► Reduction of operating costs due to reduced need for flocculant ► Additional energy recovery with the Flottweg Recuvane® system ► Economical bowl and scroll drive ► duces the energy consumption of your decanter by 10 to 30 percent

Transport and disposal costs, at over 70 percent, represent by far the largest cost item in sludge dewatering. A powerful dewatering assembly is thus an important criterion. With a Flottweg HTS Decanter in the C series, you can achieve the highest possible total dry solids in the dewatered sludge, thereby continuously saving on transport and disposal. More than 50 years of experience in the dewatering of sewage sludge and continuous further development have gone into the design of the Flottweg HTS Decanter. This experience, combined with references from the entire world, makes Flottweg one of the leading providers of mechanical separation technology. The HTS Decanter is attractive for its performance, its efficiency, and its high cost-effectiveness. The decanters in the Flottweg C series cover a throughput range from about 5 to over 150 cubic meters per hour. We can offer you comprehensive know-how and customized systems.

Lipp systems are modular and can be extended, modified or integrated into existing systems WITH EASE. Biogas plants from Lipp are based on the so called, wet fermentation. Through a 2 stage process, i.e., via regulation by an upstream hydrolysis stage or other substrate pre treatment, input materials are prepared so that the anaerobic process can run optimally in the digester. Since it is the most flexible and the biological processes are best kept controllable Lipp favours the SBR process. This is also particularly suitable for anaerobic wastewater treatment, sludge digestion and is also used in agricultural biogas deposits. This means first that Lipp biogas plants are substrate flexible and allow an intensive use of the available digester area. Secondly, that with low self sustaining energy requirements, a high degradation rate is achieved. It is interesting to note that Lipp’s digester can be operated not just in the SBR process (Sequence Batch Reactor).

In the process of treating waste water, fine biological sludge is constantly produced during the decomposition process at a sewage treatment plant. For a stable decomposition process in the biological treatment phase, the sludge produced in the secondary sedimentation pond, also known as excess sludge, is removed and fed into the digestion tower. Flottweg's OSE decanters thicken the sludge before it enters the digestion tower. Sewage treatment plants benefit from an even feeding of the digestion tower and can thus optimally use the volume of the digestion tower. The Flottweg OSE decanter is specially designed for sludge thickening. ► Highest gas yield through constant feeding of the digestion tower ► Best possible thickening even with changing feed conditions ► Larger sedimentation volume (due to deep pond and steep cone) enables highest power density (10 - 20 percent) with minimum space requirement

Automatic Precoat Filter are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Fully automatic operation Excellent filtration results Compact size Low maintenance requirements Full-flow filtration Dry cake discharge with minimal carryover of cutting fluid No fleece consumption Maximum lifespan of cutting fluid Operating Principle: The cleaned cutting fluid is supplied to the filter system pump (1) from the clean tank (2) of the processing machine. The contaminated cutting fluid is introduced into the dirt tank (3) of the cake filtration system through inlet channels or lifting stations. The internal processing of the system consists of four steps: “Cake Formation,” “Filtration,” “Regeneration,” and “Sludge Treatment.”

Microbial powder formulation designed to reduce mud build-up in ponds AG120 is a microbial powder formulation designed to reduce organic sludge build-up in ponds used for irrigation systems, wastewater treatment, etc. Ponds experiencing excessive organic sludge can benefit from this treatment as it is a cost-effective alternative to mechanical drainage which requires equipment (pumps, mechanical shovels, etc.) and whose sludge must be removed by time-consuming, expensive and potentially damaging operations to the bottom of the ponds.

SMS offers sludge drying systems with horizontal thin film dryers for treatment of sludge from municipal as well as from industrial waste water treatment plants. Variations of this sludge treatment process are: Pre-drying up to 35 to 50 % dry solid content before incineration in fluidized bed incinerators 65 to 75 % dry solid content before combined incineration with garbage, composting or landfill Full drying up to 85 to 95 % before thermal utilization as bio-fuel for cement kilns, coal fired power stations, pyrolysis, gasification or other conversion processes before composting and agricultural usage as fertilizer and for soil reclamation In all these drying processes the thin film dryer is the first choice.

If no procedures for biological or chemical exhaiust air cleaning are to be used efficiently, the thermal treatment is regarded as method of choice. The basic thermal processes are Recuperative thermal oxidation Regenerative thermal oxidation Catalytic oxidation. The focus of our products lies particularly in the periphery of especially challenging special solutions Waste treatment Sewage sludge drying Waste water treatment Landfill aftercare Specialpurpose solutions for the chemical industry Food industry In general at corrosive media, at risk of condensation, and especially high specifications for the pure gas Since 2018 we are working close with our sister company Airprotech Srl. from Magenta/Italy in the field of thermal exhaust air cleaning. Beside our core products our range of products in the field thermal exhaust air cleaning is broadened Airprotech is specialised in the development, the manufacture and the supply of turnkey plants for thermal cleaning

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.