Plant installation - Import export

Polypropylene feeder for grids in bioreactors and degreasing tanks Suitable for both municipal and industrial wastewater treatment plants. Allows the installation of Aquadisc® 250 / 305 / 320 and Aquatube® 70 diffusers. Diffusers are known for their excellent temperature resistance, recyclability, and longevity. Glass Fibre reinforced polypropylene feeder. Noemi® module body, highly resistant to chemical and abrasive attack - standard length tubes of 2 m, which can be designed to fit many tanks configurations Polypropylene support and fixing brackets mounted on stainless steel anchor rods - the profiled shape of the bracket allows the module body to be locked in rotation and ensures its stability in the tank All stainless-steel fixi Drain plug

We focus on quality and consistency. Batch production are always consistent with sample. Our Quality assurance: 1. Non-destructive test (NDT): magnetic particle examination (MPE), ultrasonic examination (UE), liquid penetration examination (LPE), X ray. 2. Experienced inspector on dimensions, CMM dimension testing and other tools. 3. To maintain our reputation, we still have excellent return and claim policy even some rare defects. 4. Our prices are always competitive. 5. Spectrometers to assure the material.

The pneumatic sliding gate control valve type 8028 in reinforced GS3 design with integrated positioner and with an 80 mm diaphragm actuator is ideal for compact plant installations in process technology. In addition to the compact design, this valve is characterised by high control precision and a long service life. Digital positioner type 8049 Positioner type 8049 in explosionproof version Positioner with integrated process controller type 8049 IPC Metal bellows Limit switch Position feedback Pilot valve . . .

The pneumatic sliding gate control valve type 8028 with integrated positioner and with an 80 mm diaphragm actuator is ideal for compact plant installations in process technology. In addition to the compact design, this valve is characterised by high control precision and a long service life. Digital positioner type 8049 Positioner type 8049 in explosionproof version Positioner with integrated process controller type 8049 IPC Metal bellows Limit switch Position feedback Pilot valve . . .

Fat melting systems The KASAG fat melting system are compact systems for melting fat blocks from palm kernel fat, palm oil fat, coconut fat and concentrated butter. The liquid grease thereby gained is kept in the collecting tray at a specified temperature to be used in the respective production process. Size and design are determined by KASAG according to the requirements of the customer. Fat oil station KASAG fat oil station is an extension of the fat melter and is used to mix the ingredients into the liquid fat. The plants are installed on a base frame with levelling feet. All built components are ready for connection. The hot-water treatment and regulation is conducted via a tempering unit or connection to an existing hot-water network.

Being produced in ELKON’s latest tech production facilities, mobile continuous mixing plants (pugmills) can be easily transported via axle and tyres installed on the main unit. Thanks to its superior mobile design, these plants are installed on a flat concrete surface without foundation requirement and can be relocated easily so that the user doesn’t have to travel long distances for material transportation. These mobile pugmill plants are mainly used for for subbase (stabilization) material with / without cement production and RCC concrete for dam or road pavement projects. Mobile continuous mixing plants, also known as WOLF in ELKON’s product range, are equipped with 5000/2500 l. ELKON continuous twinshaft mixer. All materials are mixed passing through ELKON C200 mixer continuously according to the recipe and flow speed.

SYSTEM SOLUTIONS FOR THE STORAGE OF CEREAL PASTE AND SUGAR BEET Lipp plans and sells storage systems for biomass such as cereal paste or sugar beet under the brand names LIGAVATOR and BETAVATOR. These systems are generally gas tight and both roof and container base (optional) are made of solid stainless steel, since the stored media can give rise to very aggressive juices and gases. With this type of storage the substances are preserved and can be used over a very long period. Automatic withdrawal and substrate delivery can also be installed in the following systems by an appropriate control system. APPLICATION EXAMPLES AND REFERENCES In addition to pure crop storage, the Lipp LIGAVATOR / BETAVATOR systems are mainly used as substrate storage for agricultural or industrial biogas plants, and are installed before the fermenter for appropriate substrate supply. They allow largely automated control of a biogas plant, as there is no need for a regular manual substrate supply.

The B80 HME series is a design with bearingless cantilever construction that is directly coupled to the IEC Motor. Specially designed for plant engineering and confined installation conditions. It can be operated in dry installation next to the tank, thus facilitating access for maintenance and repair work. The pump is suitable for pumping /circulating neutral, corrosive and mechanically contaminated liquids. However, it can also be used in stationary installation in the chemical industry and process engineering, in surface and electroplating technology and in gas scrubbers. * temporarily also possible in dry running * directly coupled in bearingless cantilever design * available in immersion depths from 275 - 450 mm Features & Advantages * Service friendly dry running installation * Extremely low vibration and wear operation * Self-centering alignment in the bearing shell * All wetted parts made of corrosion resistant plastic

Developed especially for the automotive sector, the D3RE range plants are state-of-the-art equipment for dosing and applying detergents and shampoos in car washing. With an innovative technological design, this plant is easy to install, highly efficient and has high performance. The product is dosed using a proportional doser, a system that provides high precision and simplicity in regulating the percentage of chemical products.

Developed especially for the automotive sector, the D25RE range plants are state-of-the-art equipment for dosing and applying detergents and shampoos in car washing. With an innovative technological design, this plant is easy to install, highly efficient and has high performance. The product is dosed using a proportional doser, a system that provides high precision and simplicity in regulating the percentage of chemical products.

A 100m3/hr mobile portable concrete batching plant is a pre-engineered, multipurpose facility in the field of medium- to large-scale construction projects. With a production capacity of 100 cubic meters of concrete per hour, such mobile plants can easily meet the high concrete demand requirements for any construction endeavor. It is portable, which enables the plant to be easily shiftable from one job site to another, enabling quick setup and on-demand concrete-making that caters to specified needs. A 100m3/hour mobile portable batching plant incorporates aggregate storage bins, cement silos, a mixer unit, and a control system, providing a strong and versatile solution for construction projects that require high concrete production capacities. These values, together with its highly advanced features and maximum production capacity, are up to 100m3/hour, making a mobile portable concrete batching plant very helpful for almost all kinds of construction work.

A 100m3/hr mobile portable concrete batching plant is a pre-engineered, multipurpose facility in the field of medium- to large-scale construction projects. With a production capacity of 100 cubic meters of concrete per hour, such mobile plants can easily meet the high concrete demand requirements for any construction endeavor. It is portable, which enables the plant to be easily shiftable from one job site to another, enabling quick setup and on-demand concrete-making that caters to specified needs. A 100m3/hour mobile portable batching plant incorporates aggregate storage bins, cement silos, a mixer unit, and a control system, providing a strong and versatile solution for construction projects that require high concrete production capacities. These values, together with its highly advanced features and maximum production capacity, are up to 100m3/hour, making a mobile portable concrete batching plant very helpful for almost all kinds of construction work.

The 150-250 TPH Dolomite Crushing Screening Plant is an installation designed to treat specially dolomite-bearing ore. After processing through crushing and screening, dolomite is produced in different aggregate sizes that find target applications. The abbreviation "TPH" expands into "tonnes per hour," asserting this plant's capacity to treat 150-250 tonnes of dolomite ores on an hourly basis. Dolomite is a type of double-carbonate mineral. Such a composition of calcium magnesium carbonate has immense use, mostly in the construction industry, both of concrete aggregates and in the manufacture of road-based materials. Such plants are involved in the effective crushing and screening of dolomite ore for the production of quality aggregates, which form the fundamental ingredients for infrastructure construction works where supply has to be ensured.

How do you operate a crushing and screening plant? In mining operations or quarry sites a stationary crushing plant is a permanent installation used for crushing and sizing large quantities of raw materials into smaller more manageable pieces. An efficient and highly effective crushing and screening process is created by strategically arranging a variety of crushers screens conveyors and feeding devices in stationary crushing plants which are fixed in one location. Static crushing plants are fixed in one location as opposed to mobile crushing plants which can be moved and set up in different locations to meet temporary processing needs. These plants long lifespan makes them ideal for large-scale mining quarrying and recycling operations where the volume and consistency of the material being processed necessitate a dependable long-term solution with high productivity.

The 500-750 TPH Basalt Crushing Screening Plant is an industrial installation designed for processing big rocks made of basalt into varied dimensions of basalt aggregates within a range of 500/750 tonnes each hour. Basalt is a pretty dense volcanic rock, durable, and strong, which is why it is at the top of the list of items used in construction works that require strenuous and long-lived materials. These plants are highly equipped with superior machinery and equipment required to effectively and more efficiently process huge loads of basalt, which is reduced to smaller sizes that mainly make up the need for various construction and industrial applications. The processed basalt aggregates are applied to a wide range of projects, including those for road construction, infrastructure development, and the production of concrete and asphalt products.

The 500-750 tph Granite Crushing and Screening Plants are high-tech installations permitting the processing of granites in large quantities to high-quality aggregates at an impressive production capacity, in the range of 500 to 750 tons per hour. These plants consist of primary crushers, secondary crushers, vibrating screens, conveyors, and feeders, designed under the principle of working hard for the careful optimization of crushing and screening processes. In the advanced plants, the primary crushers are servicing the purpose of breaking big granite rocks into fragments of smaller size; secondary crushers then receive the product from these to further crush it in order to come up with the aggregate of the desired size. Vibrating screens are used for screening the crushed stone material to separate the product into fractions of various size in order to secure that final aggregates are of high quality to be used in various construction projects, infrastructure developments, and industr

Comprehensive Composting Plant Construction Services We offer professional services for the construction of composting plants for waste processing. Our solutions are tailored to the individual needs of our clients, ensuring efficiency, compliance with environmental regulations and operational safety. Scope of Services Construction and Installation: - Site Preparation: We perform earthworks, ground leveling and necessary foundations to prepare the site for the construction of a composting plant. - Installation: We install all necessary technological equipment and systems, including conveyors, composting chambers and aeration systems. - Start-up: We provide full start-up of the composting plant, including testing of all systems and their calibration to ensure optimal performance. Ventilation and Control Systems: - Installation of Ventilation Systems: We install advanced ventilation systems that provide appropriate air conditions for the composting process.

You always know what is going on in your plant: Gas detection system Statox 505 compliant to SIL 2 Standard Intelligent Gas Sensors for AsH 3, Cl 2, ClO 2, CO, COCl 2, H 2, H 2S, HCl, HCN, HF, N 2H 4, NH 3, NO 2, O 2, O 3, PH 3 and SO 2 The Statox 505 new 4 – 20 mA Transmitter for toxic gases and oxygen features everything that a new gas detection instrument of the latest generation needs: State of the Art components (hardware and software), smart sensor technology, “heartbeat” sensor control and complete system diagnostics on board. What makes the Statox 505 so reliable? In process monitoring, the status of plant components in case of a failure is becoming more and more a critical issue. The standards DIN EN 61508 as well as the product standard DIN EN 50402 are powerful tools to calculate the probability of a failure on demand. The Statox 505 complies with all of the requirements of these standards. It obtained the safety integrity level SIL 2. This provides a reliable database for the user to calculate the safety standard of his plant. If the Statox 505 is operated as a SIL 2 component, a so called “proof test” in certain time intervals is mandatory. All OK All important parameters such as sensor „heartbeat“, signal output, calibration, zero, sensitivity, temperature, sensor memory, amplifier, CPU, power supply etc. are continuously monitored for proper function. In case of a failure, an alarm will be triggered. Thus the system cannot fail without the error being noticed. A green LED signalizes the system status. The display and the controls are located at the inside of the housing - well protected from the elements. Minimum time and work in the field The sensors of the Statox 505 are plug and play technology. Each sensor has a F-RAM on board which communicates all relevant parameters to the sensor head: Gas, measuring range, last calibration, ex works calibration, response time etc. The sensors can easily be calibrated in the shop. For the user this means that he never ever will have to do calibration work in the harsh elements (wind, rain, cold, heat). No more lugging heavy test equipment and gas cylinders into the field. All the user has to do in the field, is plug the sensor back in. To do that, you don`t even need a tool! While the sensor is getting calibrated in the shop, the sensor cartridge stays in place and protects the sensor head from dust and rain. Trouble- free wall - or pipe mounting The Statox 505 comes with a mounting plate for either wall - or pipe mounting. No need to open the sensor head for plant installation Storage temperature

The stable structure of Betonbau modular units enables factory equipping with plant and equipment. Factory installation is particularly economical, considerably reducing your co-ordination outlay for many minor tasks on the construction site. On-site commissioning time is considerably reduced as a result. The spectrum in this respect ranges from the basic 230V/400V installation for lighting, heating and socket circuits to the integration of emergency lighting and explosion protection. We can supply a standardised sub-distribution system with the delivery if requested, meaning you simply have to connect everything on site. Cable trays, electrical heating equipment, ventilators, air conditioning systems and sanitary equipment can be fitted in the manufacturer's facilities if required. Experienced engineers and master craftsmen plan and monitor the production and, together with our installation technicians, ensure that quality and safety standards are reliably realised.

Scheduling The co-ordination and integration of the delivery in your project planning is of decisive importance. Many years of experience in the area of heavy cargo logistics ensure precise and safe realisation from the production plant to installation of your building. Cases where large plant components supplied by the customer must be integrated during station installation are also typical. We have therefore staffed this extremely important interface to our customers and business partners with experienced and farsighted scheduling personnel. This also represents the core of our overall logistic and transportation processes. We arrange with the latest supporting systems mobile cranes, all transports and installation personnel to ensure they are in the right location at the right time, taking advantage of optimised delivery programs and well-balanced utilisation capacities to ensure that realisation is particularly efficient. Dedication to deadlines is our highest priority....

USC 120 Stationary Concrete Batching Plants, 3 m³ plant circulated with Twin Shaft Mixer USC120 Stationary Concrete Batching Plant is an ideal option for high-capacity serial concrete and ready mixed concrete production. It is a preferred model in metropolitan cities and large construction areas. We aim to reduce the infrastructure expenses by %90 by minimizing the ground (field concrete) expenses in the installation of concrete plants.

Modular SOMOS® RDC stationary drying systems are suitable for efficiently drying virtually any kind of hygroscopic polymer pellets and regrind. The material is dried with heated drying air, optimum air distribution in the material being dried ensuring uniformly good drying results. ProTec designs and supplies RDC drying systems made to measure for all polymer processing processes. Material throughputs meet demand from individual machines right up to a plant's entire installed base of machinery.

Construction of customized pilot plants Osmo Membrane Systems GmbH is very experienced in layout, manufacturing and start-up of pilot plants. From a container-installed plant which can be designed frost-proof, up to commercial Pilot plants with remote control and online integration, our product range covers a multitude of applications. Depending on the task, we rent an existing pilot plants or we design a new one. Our product range covers laboratory plants like our plant “MemCell” up to large scale plants. The plants can be delivered with an individual visualization. So, this includes data logging and remote control. By request, the plants may be delivered with a customized visualisation system. You are able with the process control system (PCS) to control the plant and a measurement data logging / interpretation system is implemented too. On customers request a secured remote maintenance and remote control will be also installed.

This installation controls a 100m long extrusion plant for rubber extrusions. Five installations were sold to Iran

Plant construction requires compensation of thermal and mechanical expansion. Our solutions are just as varied as the wide range of applications. Why not make use of our long years of experience? We provide assistance in both word and deed, calculate the technical design and give you individual advice – also on site. Applications: Power stations, major plants, blast furnaces, domestic installations, shipbuilding, chemical and food production plants, paper industry, engine systems, ventilation construction, sewage systems, material moving systems, silencing applications Nominal widths: DN 20 to DN 5000 Structural lengths: Varying standard structural lengths or custom production Connection types: - Flanges: RSt 37-2 blue chromated or stainless steel – other materials on request - Clamp fastening

With VIBRONET Signalmaster, up to 162 measuring points can be installed and entire production areas can be included in the monitoring. The distance between the basic unit and the sensor does not play a decisive role, because the wiring concept used reduces installation costs to a minimum. VIBRONET Signalmaster is therefore one of the most efficient and costeffective monitoring systems for large machinery and extensive plants with productioncritical units. Vibration, temperature, RPM and other process parameters can be integrated into a monitoring network that covers whole plant sections.The robust cabling installation guarantees reliable machine monitoring even in harsh environments such as cement plants, openpit and underground mining or refineries. VIBRONET Signalmaster is easily expandable. The data recorded can be analyzed in OMNITREND CENTER, the universal software platform for PRUFTECHNIK's Condition Monitoring systems.

Reliability of automation solutions in their daily operation is a key criterion for their efficiency. Therefore, the layout and realization of the system are of major importance. By choosing a VELTRU robot system, you have laid the essential foundation. But a robot system is only as good as the technicians and engineers who have conceived the system and install the actual plant. Inadequately qualified staff members cannot comprehensively exploit the efficiency of robot solutions. As a consequence, the automation system will not be used in an optimal way. This results in process bottlenecks and the productivity of the system stays behind expectations. At VELTRU we consider training as a key to success. We know that our customers need qualified technicians in order to be able to fulfill end-user expectations in an automation job. This qualification can only be attained through professional training. Therefore, our educational support is directed particularly on the requirements of ent

It is used in distribution panels in dry and humid environments, in pipes in fixed plants and installations.