Lapping machines - Import export

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

The Lapmaster Wolters Model 20 is a bench mounted unit with a heavy duty carbon steel weldment base. The model 20 is ideal for engineering workshops, where flatness and finish are of prime importance. It is equipped with a 508mm diameter serrated lap plate, manufactured from Grade 300 grey cast iron to ISO 185(2005) as standard. In-shop lapping reduces costs of component processing and equipment maintenance programs. Worn parts are reconditioned and salvaged, thus eliminating scrap. The pneumatic lift version of the Lapmaster Wolters Model 20 is based on the open face machine. Pressure weights are attached through self-aligning bearings to the rods of the pneumatic cylinders. The cylinders are mounted on a framework located over the lap plate on an upright column. The primary function of the pneumatic arrangement is to permit loading and unloading to be carried out without the need to lift pressure weights manually.

The Lapmaster Wolters Model 24 is the smallest floor standing lapping machine in the range and is ideal for engineering workshops, where flatness and finish are of prime importance. It is equipped with a 610mm diameter serrated lap plate, manufactured from Grade 300 grey cast iron to ISO 185(2005) as standard. Other plates can be supplied on request. The machine is self-contained and the rigid welded tubular section steel frame supports the reduction gearbox and drive motor and houses the abrasive compound system and the waste tank. Access to these is provided by lift off panels. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the component, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.

The Lapmaster Model 48 is equipped with a 48 inch (1219mm) diameter lap plate. This is manufactured from Grade 300 grey cast iron to ISO 185(2005). It consists of individual segments bolted to a support plate. Outlets are provided to feed each conditioning ring via a track wire, with individual control valves. This system is designed so that a circulatory flow is established. The pump is capable of delivering far more compound to the outlets than is necessary. Excess compound is returned to the reservoir via a sloping drain tube. This together with the constant agitations provided by the stirrer minimises the tendency of the abrasive grains to settle out in the vehicle. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the work, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.

The Lapmaster Wolters Model 36 is the perfect size for engineering workshops, where flatness and finish are of prime importance over a wide range of component sizes. It is equipped with a 914mm diameter serrated lap plate, manufactured from Grade 300 grey cast iron to ISO 185(2005) as standard. Other plates can be supplied on request. The machine is self-contained and the rigid welded tubular section steel frame supports the reduction gearbox and drive motor and houses the abrasive compound system and the waste tank. Access to these is provided by lift off panels. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the work, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.

These machines are capable of executing complex lapping routines while producing precise and repeatable results. These units, available for maximum component diameters of 51mm on the DL175, 114mm on the DL370, up to 170mm on the DL500, can lap a wide range of materials to very tight specifications. Excellent results have been obtained in the processing of a wide range of materials and components including glass, ceramics, crystals and ferrous materials. The Lapmaster line of Dual-Lap machines are based upon a two-way & three way planetary concept designed to yield very precise and repeatable results. Only the Inner and Outer Gears rotate allowing the carriers to move around the surface of the plates, whilst the top and bottom plate stay stationary. The larger DL500 and DL770 use a 3-way system, where the top plate, bottom plate and sun gear rotate.

Our AC microLine® series double-sided batch processing machine meets the highest technological standards and requirements for lapping and polishing. With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you the optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the necessary performance and process reliability to respond flexibly and economically to changing requirements - now and in the future. Furthermore, we also realize customer-specific special solutions.

The Peter Wolters AC 2000 double-sided batch processing machine is designed for high-precision series production of workpieces. Thanks to its modular design, the AC 2000 can be used as a fine grinding, lapping, honing and polishing machine. Like all machines in the microLine© series, the AC 2000 relies on proven core components such as the high-precision pneumatic loading system, the non-contact micro-measurement control, the powerful drive technology and the PC-supported machine guidance. The software used for this is specially developed by Peter Wolters and enables complete menu-driven and intuitive operation of the machine. For optimum access to the working area, the entire upper part of the machine can be swung out.

Einscheiben - Läppmaschine MA 600/3 - GR - DPS geregelter Antrieb, nano abrasives Dosierpumpensystem bestehend aus: - Maschine - Rollführungen - Läppscheibe - Abdichtringe - Dosierpumpensystem - Elektrik Die Maschine ist komplett (inkl. Motor) deutschen Ursprungs Harmonisierte Norm DIN EN ISO 12100:201 Maschinendaten: Länge der Maschine in mm 1300 Breite der Maschine in mm 1200 Höhe der Maschine in mm 1600 Tischbelastung in kg 200 Gewicht der Maschine in kg 1100

Einscheiben - Läppmaschine MA 600/3 - GR - DPS - PL geregelter Antrieb, nano abrasives Dosierpumpensystem bestehend aus: - Maschine - Rollführungen - Läppscheibe - Abdichtringe - Dosierpumpensystem - Pneumatiklift - Elektrik Die Maschine ist komplett (inkl. Motor) deutschen Ursprungs Harmonisierte Norm DIN EN ISO 12100:201 Maschinendaten: Länge der Maschine in mm 1300 Breite der Maschine in mm 1200 Höhe der Maschine in mm 2000 Tischbelastung in kg 200 Gewicht der Maschine in kg 1200