Industrial assemblies - Import export

APL has a wealth of experience in designing and manufacturing bespoke automated assembly lines to safeguard your production. APL solutions vary from fully automated assembly line machines to manual assembly benches with poke yoke devices for quality assurance, whichever meets your specific needs and requirements. We build all machines in-house. With nearly 30 years experience in assembly automation, our automated bespoke assembly solution is designed to provide the best method for reducing labour costs and increasing productivity.

Company Promex offers assembling of industrial switchboards of different types and sizes.

Testing requirements for a manufacturer in electronics industries had changed: For an assembly included in a smartphone, the absence of contact between speaker ultra fine wires and adjacent components is essential. Fulfillment of this condition, until now only subjected random sampling by microscopy, from now on has to be verified in a 100% procedure. Due to labor cost, microscopy for this amount of inspection is no more lucrative. Detection of ultra fine wires in electronic device The particular challenge The fine wires made of copper in smartphone speakers dispose of a high reflection and only a small diameter. The QuellTech Solution A high-resolution QuellTech 2D/3D Q4-5 Laser, featuring a particularly adapted laser wavelength and an ultrafine laser line in the corresponding installation, is combined with a linear axis equipped with a convenient encoder output. Due to its special chip analysis, the Quelltech sensor delivers a stable and highly reproducible signal on the fine wires

Universal glide elements – customise your own plain bearing supported rotary table systems Using the versatile iglidur® PRT universal glide elements, large slewing ring systems can be modeled tailored to the type 01. Depending on the number of elements, rotary table systems can be implemented with inner diameters ranging from approx. 0.5 to 5m. – we will gladly support you with the design and detailed layout. Universal gliding element, made from the proven iglidur® J Customize your own slewing ring tables starting at 500 mm diameters and larger Lubricant free Maintenance-free wear-resistant Rugged Resistant to corrosion Typical applications:Solar industry, assembly equipment, fixture making 1. Glide element made of iglidur® J Part number: JRS-500S/45S Material table General features Density 1,49 g/cm 3 Colour yellow Max. moisture absorption at 23 °C and 50 %r.h. 0,3 Wt.-% Max. water absorption 1,3 Wt.-% Mechanical properties Max. permissible static surface pressure (+20 °C) 35 MPa Shore D hardness 74 Physical and thermal properties Max. long term application temperature 90°C Max. short term application temperature 120°C Lower application temperature –50° Electrical properties Surface resistance >10 12 Ω loads up tp 10 tons

Further information Series E4.31L Internal height hi: 31mm Internal widths Bi: 40 - 300 mm Bending radii R: 055 - 250 mm Pitch: 46 mm E-Chain® with crossbars at every link Series E4.38L Inner height hi: 38mm Inner widths Bi: 50 - 400 mm Bending radii R: 063 - 350 mm Pitch: 56 mm E-Chain® with crossbars at every link Series E4.48L Inner height hi: 48 mm Inner widths Bi: 50 - 400 mm bending radii R: 075 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Serie R4.31L Internal height hi: 31mm Internal widths Bi: 50 - 300 mm Bending radii R: 075 - 250 mm Pitch: 46 mm e-tube, swivel lid Serie R4.38L Internal height hi: 38mm Internal widths Bi: 50 - 300 mm Bending radii R: 100 - 350 mm Pitch: 56 mm e-tube, swivel lid Serie R4.48L Inner height hi: 48 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 350 mm Pitch: 67 mm e-tube, swivel lid 41 dB(A) determined at the igus® laboratory, v = 1,8 m/s unsupported ESD classification: Electrically conductive ESD/Atex versions on request High torsion rigidity iF Design prize 2014 for R4.1 light energy tubes Further information Series E4.31L Internal height hi: 31mm Internal widths Bi: 40 - 300 mm Bending radii R: 055 - 250 mm Pitch: 46 mm E-Chain® with crossbars at every link Series E4.38L Inner height hi: 38mm Inner widths Bi: 50 - 400 mm Bending radii R: 063 - 350 mm Pitch: 56 mm E-Chain® with crossbars at every link Series E4.48L Inner height hi: 48 mm Inner widths Bi: 50 - 400 mm bending radii R: 075 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Serie R4.31L Internal height hi: 31mm Internal widths Bi: 50 - 300 mm Bending radii R: 075 - 250 mm Pitch: 46 mm e-tube, swivel lid Serie R4.38L Internal height hi: 38mm Internal widths Bi: 50 - 300 mm Bending radii R: 100 - 350 mm Pitch: 56 mm e-tube, swivel lid Serie R4.48L Inner height hi: 48 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 350 mm Pitch: 67 mm e-tube, swivel lid Connecting two E4.1L chain segments Replacing E4.1 L chain links Extender crossbars E4.1 light E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Assembly instruction Joining, separating and opening of the E-Chain® and E-Tubes. Assembly instruction Application examples Applications in various industrial sectors and in the igus® test laboratory. E4.1 light E4.1 light e-chains® with 4-piece structure Less weight, enhanced dynamics possible. Snap-open crossbars on both sides Snap-open along the inner and outer radius Optimized interior-exterior dimensions ratio due to narrower outer links and optimized crossbar shape. Inner diameter completely accessible for easy filling. Unique side plate with tongue and groove system. Low-priced Short assembly time Typical industrial sectors and applications Low-priced alternative to E4.1 For unsupported applications When the ruggedness of the E2/000 is inadequate, but the E4.1 is oversized 41 dB(A) determined at the igus® laboratory, v = 1,8 m/s unsupported ESD classification: Electrically conductive ESD/Atex versions on request High torsion rigidity iF Design prize 2014 for R4.1 light energy tubes

In the aeronautical industry, lift platforms serve as transport means, e.g. for complete fuselages, or also as an assembly aid during component production. To carry out work on aircraft components.

For our customers in the automotive and housing industry, we produce deep-drawn stainless steel pots with an integrated axle as a monobloc component. These are used in water pumps for electric vehicles. Our customer from the automotive industry needs pots with an integrated axle that holds a rotor. Up to now, the pot and axle have been joined in a centred manner by means of welding. The customer's wish was to produce a one-piece component to avoid welding. Deep drawing is the ideal technology for this. The size of the component required larger presses than were previously available. Therefore, we first developed tools as prototypes for larger presses on behalf of the customer. After practical tests at the customer's premises as well as at the end customer's, our client decided on a tool that was ideally suited for the production of the component in series.

With the new intelligent OnRobot screwdriver for light industrial, cooperation and assembly robot you can easily automate processes. Intelligent error detection and handling of multiple screw sizes ensures consistent results and drastically reduces your cycle time. Seamless integration with the robot of your choice. For example Universal Robots, Nachi, Doosan, Yaskawa, TM Robot, Kawasaki, ABB, Kuka, Hanwha, Fanuc. Functionality Due to the simple connection of the screwdriver and the operation and programming via the own URCap (only applies to Universal Robots) the grippers are ready for use in the shortest time. In addition, the connection time is reduced by the OnRobot quick-change system Quick Changer and Dual Quick Changer.

Hydraulic pull-in device for mounting bearings max. pulling force 100 kN, stroke up to 200 mm, horizontal design Application The bearing press is suitable for the simple mounting of bearings, plain bearings or sleeves/bushings by hydraulically pulling them into the bearing seat. Main areas of application - Industrial assembly workstations - Mounting bearings in housings - Maintenance work - Bearing assembly on large/heavy components Description The bearing press is designed for the hydraulic insertion of bearings into housing components and is available in a horizontal design. Guided on a knuckle boom crane with a balancer (not included in the delivery), the bearing press can be used ergonomically anywhere and can also be mounted on a trolley. The pullin cylinder can be used either from the right or left by converting the hydraulic cylinder. The device is operated by means of a twohand control.

Rotary tables with direct drive series RT3 The rotary tables with direct drive are available in different types: RT3A100x100, RT3A100x155, RT3A080x130, RT3A150x100, RT3A150x130, RT3A250x170, RT3A200x060 und RT3G630x225 Rotary tables RT3G630 – high dynamics, high precision, high loading capacity This direct driven rotary table RT3G630 has particularly been developed for machine tool industry and assembly machines. It is characterised by its high precision, highdynamics and its high loading capacity. The rotary table is driven by a permanently excited 3-phase synchronous motor. The rotary plate and the housing are made of gray cast iron.

The incremental digital displays are used in combination with our high-precision displacement sensors 8738. The digital technology of these measuring systems satisfies high demands for precision and long service life, as is required more and more nowadays — in measuring laboratories — in production — in testing laboratories — in workshops and many other areas. Typical uses: —Automatic assembly machines —Semiconductor industry —Keyboard tests —Robot controllers —Testing of shafts and planes —Measurement of differential displacement With its phenomenal resolution of 0.1 µm and the high response frequency of 20 MHz, the 9140 is a powerful display unit with a compact design. The comparator function integrated as standard allows for direct evaluation of measurements almost in real-time; these can be processed further by a higher-level controller. A rather more comprehensive acquisition method is also integrated into the system.

To ensure safe transport and enable an easy handover of the products during later industrial processes and assembly, we ship our springs and sub-assemblies in special packaging. Any conceivable special packaging is adapted precisely to the product in question, e.g. blister or polyethylene packaging. Tube packaging: Compression springs are transported in tube packaging. Tube packaging ensures that they can be inserted without problems, down to the last spring. Sub-assemblies, bent strip parts and laser-generated samples are transported in blister or polyethylene packaging to protect them during transport and storage. Modifying specific extraction mechanisms: We would also be pleased to assist you with our expertise regarding the modification of specific extraction mechanisms. This eliminates downtime of highly complex assembly equipment caused by springs getting caught up in one another.

The Datapaq® Reflow Tracker® temperature profiling system travels through the process, enabling you to monitor wave and reflow soldering, as well as vapor phase, selective soldering and rework stations. Comprised of specifically designed thermocouples, data loggers, protective thermal barriers and Insight software, this system will help you optimize product quality, expedite process setup, increase yields and minimize the need for rework. For more details and specifications, download the Reflow Tracker System brochure. Insight Software for Reflow Tracker available in Basic, Standard and Professional versions Insight software is an easy-to-use analysis package designed by Datapaq to meet the needs of the electronics assembly industry. With a typical reflow soldering profile lasting only six minutes, users don't want to spend additional time analyzing the profile. Insight Software ensures that the user is presented with a detailed analysis immediately and it comes

E-LINE Binrak Channels Series are manufactured as Pre galvanized in a Standard heavy service type according to TSE and ISO 10143 standards, hot dipped according to TS EN ISO 1461 standard in 3mr Stainless steel lengths (304, 304L, 316, 316L) as standard. It is designed to hold the support systems in facilities and buildings as well as mechanical, electrical and industrial products.Provides immediate and easy assembly with the rapid traverse nut connection. Due to its modular design structure, it allows connection from any point and reduces the margin of error.

No service needed because of contactless data acquisition High accuracy due to frequency modulation and strain gage technology Single power supply High noise immunity due to amplified active signal integrated sensor-detection chip for use with GMV2 analyzer automotive industry test benches assembly applications pulsed tools hexagonal drive 7 Measurement range from ± 0 - 1 Nm up to ± 0 - 20 Nm optionally with angle measurement

Particularly suitable for small screwing tools 4 torque range from ± 0 - 0,5 Nm to ± 0 - 5 Nm digital output Square drive or hexagon drive No service needed because of contactless data acquisition High accuracy due to frequency modulation and strain gage technology reduced power consumption High noise immunity due to digital signal very compact design Automotive industry Test benches Assembly applications Pulsed tools

Steel Turned Parts Mechanical Assemblies Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

Thanks to our experience in this industry, Imeta has developed new assemblies for some older seaming rolls. These include the “Easy System” type roll for the Angelus P Series, and the “Super Seal” type roll for any seaming machines. These can reduce roll maintenance time and costs.

UNT 6 and UNT 10 are reliable machines for the production of reusable hose assemblies, insertion of high pressure fittings or even to use with a skiving tool. Modell:UNT 6 Maximum Hex or hose diameter 0 40 mm (1,57") Maximum travel distance 0 500 mm (19,68") Industrial* 7-55 mm (0,02" - 2,16") Motor rotation (RNP) 101/207 Noise level (dBA) 70 L x W x H (mm) 1600x550x850 Weight 176.5 Kg

Service crimper, also available as an ecoline or DC variant. With its crimp force of 2000 kN / 200 t and its crimp range of up to 100 mm, it is designed for crimping hydraulic hose assemblies up to 2” and industrial hose assemblies up to 2”.

With its crimp force of 2000 kN / 200 t to 2400 kN / 240 t (depending on the Model) and its crimp range of up to 100 mm, it is designed for crimping hydraulic hose assemblies up to 2" and industrial hose assemblies up to 3". This Service crimper is also available as an ecoline or DC variant. * According to the fitting ** Intermediate dies not required *** only with Control B+ Touch

The small workshop crimper for the service division which is available as an ecoline or DC variant. With a crimp force of 1300 kN / 130 t and a crimp range of up to 70 mm, hydraulic hose assemblies up to 1 ¼” and industrial hose assemblies up to 2” can be crimped.

The safe high-quality cutting machine for the production process. All cutting blades are made of carefully tested material which ensures optimum cutting quality. 7.5 kW drive max. For hydraulic hose assemblies up to 3” and industrial hose assemblies up to 4”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

This production cutting machine is available as a manual and as a pneumatic variant. Its cutting motors ensure optimum cutting results thanks to their unique minimum vibration. 4.6 kW drive. For hydraulic hose assemblies up to 2” and industrial hose assemblies up to 4”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

Trinmak designs the most suitable systems for you, including complete assembly and service services for manual or automatic workstations, so that your production lines in your factory can be operated with high efficiency and ergonomic principles in accordance with contemporary production systems.

Final assembly We perform complex tasks that require specialist skills, precision and accuracy in action to deliver the highest quality product in its final stage

We have a modern machine park that allows us to professionally complete orders and work safely, quickly and efficiently. Production takes place while maintaining all aspects of ESD protection.

We offer a comprehensive and individual approach to both supplementary and final assembly. Selective painting, encapsulation, enclosure and various forms of packaging.

KDTech offers comprehensive solutions in electronics production, specializing in SMT and THT assembly, testing, and protective coating applications. They emphasize high-quality production facilitated by a modern machinery park and adherence to ESD safety standards. For purchasing components, they provide tailored solutions and favorable trading conditions thanks to their deep knowledge of the global electronics market. Interested parties are encouraged to contact them directly through their website to discuss specific needs and services.