Gear unit - Import export

Offered for drive systems with low moments and regular loads, worm gear units stand out with their light, modernly designed bodies with high strength, as well as silent operation.

PGR Drive Technologies provide solutions in planet gear units with PTO, IEC, parallel shaft input options which offer high reduction ratio in small volumes in drive systems with heavy and variable loads thanks to their compact and modular structure up to 850000 Nm of moment values.

Industrial type gear units operate especially under heavy working conditions, have rigid case, bear high moments up to 480000 Nm and stand out with silent operation and easy maintenance features

Customized Solution Hand-held device with integrated torque transducer. Direct channel selection of filed test programs. Drive of the transmission is achieved to the predetermined moment of friction during the assembly. Subsequent break-in period and subsequent Reibwertprüfung with threshold monitoring, visual evaluation and documentation. Direct channel selection of filed test programs Safety circuit by two-hand operation Constant load independent test speed either vertically or horizontally about Balancer

Friction measurement on gear with cam recording with service case In order to reduce the frictional torque in a gearbox from the automotive industry, a measuring device that accompanies the development is required. With the DPFR-027, changes in the design can be measured directly on the product. This means that even the smallest improvements can be determined. The field of application of this test device is extremely diverse and can be easily converted to other applications. Thanks to the mobile design, tests can be carried out under different temperatures and climatic conditions. hand-held drive unit compact slim design constant load-independent test speed selectable direction of rotation and speed additional storage to eliminate lateral forces Acquisition of torque and angle of rotation Graphic recording of the test sequence Storage of the test results in Excel

Helical bevel gear units with 90° input and output axis range. Casing with feet, flange F options. A rigid structure in case. System resistance calculations are made in accordance with ISO, DIN and NIEMANN standards. Different input options may be provided (Coupled motor, IEC, PAM, W, Servo motor connected, ...). Different output options available (Solid shaft, Hollow shaft, With shrink disc, ...).

Preferred in various transfer systems thanks to their wide reduction ratio, compact structure and easy maintenance, PGR Drive Technologies Pt/A Series gear units can be driven with belt-pulley or chain mechanisms.

PD / PM series parallel shaft mounted gear units produced with hollow shaft or solid shaft are commonly preferred in conveyor drive systems.

PCS series gear units of PGR Drive Technologies serving up to 60 tones of capacity are optimum solution partners for crane industry thanks to their silent, compact bodies and easy maintenance features.

Helical and worm gear units with 90° input and output axis range. Casing with feet, flange F options Rigid case structure and suitable for heat transfer. System resistance calculations are made in accordance with ISO, DIN and NIEMANN standards. Different input options may be provided (Coupled motor, IEC, PAM, W, Servo motor connected, ...). Different output options available (Solid shaft, Hollow shaft, With shrink disc, ...).

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and ring gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / ring gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible. Saves time and money. Cooperation with companies for special cases. We are looking forward hearing from you.

The B70V SanitaryPlus food pump is a powerful positive displacement pump for highly sensitive, viscous media with and without fibres or solids up to the limits of flowability. It pumps liquid foodstuffs, active pharmaceutical ingredients and cosmetic products from a wide variety of containers and delivery packs. The pump fulfils the requirements of hygienic design and is certified in accordance with the "3-A Sanitary Standards". With reduction gear for electric motors up to 230 volts * Also available in special immersion depths * Examples of media: liquid foodstuffs and luxury foods, active pharmaceutical ingredients and cosmetic products * Threadless, manually detachable quick connections in the wetted area * Gentle, low-pulsation product conveyance * Certified and approved in accordance with the current "3-A Sanitary Standards for Centrifugal and Positive Rotary Pumps Number 02-10"

Motor shafts. Gear and frive unit shafts. Fan shafts. Clamping tools. Applications at high speed and lo pressure.

For closed gear units and geared motors, plain and friction bearings even at higher rotating speeds, e.g. on filling and packaging machines For joints, propeller shafts and chains when grease lubrication is specified Advantages and benefits Toxicologically harmless as defined in German LFGB Formula in accordance the FDA guideline 21 CFR 178.3570 NSF H1 registered Long operating times due to good resistance to oxidation and ageing Reduced wear due to highly adhesive, load-bearing lubricating film Excellent corrosion protection Low dynamic viscosity enables use with minimal bearing play and gear unit spaces Good pumpability with central lubricating systems Very high resistance to hot and cold water, watery-alkaline and acidic disinfectants and cleaning agents

Lubrication of heavy loaded toothed gears and worm gears exposed to outdoor conditions and/or low temperatures, as well as tilted or vertical shafts, especially with gear designs which are not oil-tight Lubrication of friction bearings with minimal bearing clearance or high circumferential speeds Advantages and benefits Long-term lubrication due to excellent resistance to oxidation and ageing Wear reduction at maximum loading Prevents leakage with angled or vertical shafts due to good adhesion on metallic surfaces Flowing structure prevents grooving in gear units with continuous coverage of surfaces

We also supply renowned customers on an international level with our products for conveying technology (gas and oil extraction) and their gear units. Here is an overview of our production possibilities: Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible We manufacture for different customers: railway, wind power, shipping, conveyor technology, industry and special machine construction. Production is carried out according to customer drawings and standards. Further information in the first interview. We look forward hearing from you.

Our crane end carriages, which we have developed in various designs, offer flexibility and high operating reliability. These compact, modular rail-mounted travel units can be connected direct to crane girders and load-bearing structures. Our end carriages consist of a torsionally rigid box section and complete travel units with geared motors and wheels from the Demag modular system, which can be configured for all load capacity ranges. These combinations result in solutions to meet specific application requirements for safe crane and machinery travel motions that are kind to the rails.

MOTORIZED STANDARD CONVEYOR TAPES WITH FIXED SPEED Motorized conveyor tapes are made of a structure in painted steel section with adjustable height supports and a smooth pvc carpet and a smooth pvc carpet moving on a sheet plane. They are used for the transport of boxes and packages in industrial and productive setting. They can be combined with weighing systems, counting, inkjet markers and used as transport systems and sorting boxes. If properly designed can also transport up/down hills. Complete with motors of adequate power, electrical system and start/stop switch. The geared motor unit is installed inside of the supporting structure to limit the overall dimensions. The PVC carpet is full of guides and has the metal junction to make easier the disassembly, the cleaning and the maintenance. The speed of tape is fixed so it cannot be regulated.

GRV - Geared agitator with variable speed gear unit The GRV series can be used in versatile manner. It is equipped with a mechanically variable speed variation drive with drive ratings of up to 11.0 kW. Furthermore it can be supplied with geared drives that have a standard output speed of between 1 and 1,750 rpm. The speed is adjustable with a hand wheel. The agitator shaft of the GRV series geared agitator is directly mounted on the shaft of the mechanical speed variator or with additional speed reduction (all before mentioned solutions possible). The agitator shafts are balanced for concentric run after assembly of the mixer. According to the specific mixing task, the GRV series can be supplied with matching mixing elements and various seals.

Mobile Mobile friction measurement for gear optimization 5 Nm or 30 U/min With the DPFR-036, changes in the design can be measured directly on the product. Even the smallest improvements can be identified. The area of application of this test facility is extremely diverse and can be easily implemented for other applications. The mobile design enables tests to be carried out under different temperatures and climatic conditions. Special features constant test speed independent of load selectable direction of rotation and speed Additional storage to eliminate lateral forces Acquisition of torque and angle of rotation Graphical recording of the test procedure Simultaneous viewing of up to 20 variable test sequences from the database in color Option OK and NOK signal lights

"Mikroline Air Intake Filters are well suited for applications with low dust loads such as power generators, piston compressors, as well as air cleaner ventilation of gear units and the filtration of liquid tanks."

The LRD series top-entry sealed agitator can be used for mixing in closed containers with a mechanical seal. It is designed with a coupling housing. The agitator shaft is borne in the bearing housing and the mechanical seal (single- or double-acting). The seal can be exchanged without dismantling the mixer from the tank (also in case of a side entry). Drives with shaft journals for LRD series: Three-phase motor Helical geared drive unit Parallel shaft geared drive unit Variable speed geared drive unit Helical bevel geared drive unit According to the tank size, the LRD series agitator is available in four different frame sizes. Shaft diameters of 30 mm to 90 mm and shaft lengths of up to 10,500 mm are feasible. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3). Pharmaceutical version with FDA and GMP feasible.

LRD - Top-entry sealed agitator The LRD series top-entry sealed agitator can be used for mixing in closed containers with a mechanical seal. It is designed with a coupling housing. The agitator shaft is borne in the bearing housing and the mechanical seal (single- or double-acting). The seal can be exchanged without dismantling the mixer from the tank (also in case of a side entry). Drives with shaft journals for LRD series: Three-phase motor Helical geared drive unit Parallel shaft geared drive unit Variable speed geared drive unit Helical bevel geared drive unit According to the tank size, the LRD series agitator is available in four different frame sizes. Shaft diameters of 30 mm to 90 mm and shaft lengths of up to 10,500 mm are feasible. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3). Pharmaceutical version with FDA and GMP feasible.

KRK coaxial agitator features two different impeller systems for parallel mixing. The KRK has two interdependent agitator shafts with a different number of revolutions that move in opposite directions. The faster agitator shaft is supported in the slower hallow shaft of the geared mixing unit. The KRK series is primary suitable for the dispersing of highly viscous media. The heat transfer is promoted. Explosion-proof series certified to ATEX Directive 2014/34/EU zone 0 and zone 1.

With a maximum drive power of 1000 kW, the K100000-5G high pressure pump is an extremely powerful pump. As a five-cylinder pump (quintuplex), it offers the possibility of pumping without inlet pressure in many applications. Its special five-cylinder design allows high flow rates without cavitation in the pump. Like its smaller counterpart, the K55000-5G, it is used for larger jetting or hydraulic applications. Special Features Flow rate based on 100% volumetric efficiency and 20°C ambient temperature Min. inlet pressure dependent on fluid Speed range 10-100% depending on rod force dynamically balanced gear Gear unit with forced lubrication and oil cooling gear ratios i = 3.40 - 4.10 - 4.69 - 5.19 - 6.03 Also available to API 674, including vertical operation Filtration up to 350 µm Special media such as seawater, glycol, methanol, oils etc. on request

KRK - Coaxial agitator KRK coaxial agitator features two different impeller systems for parallel mixing. The KRK has two interdependent agitator shafts with a different number of revolutions that move in opposite directions. The faster agitator shaft is supported in the slower hallow shaft of the geared mixing unit. The KRK series is primary suitable for the dispersing of highly viscous media. The heat transfer is promoted. Explosion-proof series certified to ATEX Directive 2014/34/EU zone 0 and zone 1.

Energy and sustainability are terms that are shaping this decade and will take on an ever increasing role in the production systems of the future. With ENEX gear units and gearmotors, we provide drive components that can meet future requirements in terms of efficiency and performance. The newly engineered ENEX-LINE represents sustainability, long service life, modularity, high efficiencies and therefore combines the most important features into a compact gear unit which, despite the space-saving design, has an enormous technical performance. Key facts: — Nominal torque: 25Nm — Available ratios: i = 15, i = 24, i = 49 — Efficiency up to 77% — Low noise emissions — Input hollow shaft IEC standard Our sales team will be happy to advise you on questions or configurations - get in contact!

Single-stage worm gear unit for restricted installation spaces. Highly flexible in use. Available with or without electric motor. Key facts: — Nominal torques: up to 4.7 Nm — Available ratios: i = 3, i = 7, i = 10.5, i = 15, i = 21, i = 30, i = 40, i = 68, i = 110 — Efficiencies up to 79 — Low noise emissions — Food-grade gear grease, i.e. all ingredients meet USDA H1 or FDA regulations for use in the food industry Our sales team will be happy to advise you on questions or configurations - get in contact!

Machine Oils MP represent a premium line of industrial extreme pressure gear and bearing oils engineered to resist micro-pitting. They have earned Flender’s approval and excel in applications where heavy loads, slow speeds, and elevated temperatures are commonplace. Machine Oils MP leverage a distinctive blend of ashless extreme pressure and anti-wear additives, resulting in a series of gear oils that meet Flender’s performance standards. These oils deliver robust protection against wear, corrosion, and oxidation, ensuring clean gear operation. They also demonstrate a propensity for minimal deposit formation and maintain high phosphorus levels over their lifespan, ensuring long-lasting safeguarding. Machine Oils MP exhibit outstanding anti-friction properties, making them ideal for use in bearings, steel transmissions, and gear units. Notably, Machine Oils MP are particularly well-suited for helical, bevel, and planetary gear units.