Dressing tools - Import export

Grinding is unsteady due to changes in the bond, abrasive grain, and wheel topography, affecting forces, surface, and geometric accuracy. To maintain optimal results, a periodic conditioning cycle restores the wheel's grinding ability, optimizing performance, cost efficiency, and surface finish. Tyrolit offers an extensive selection of dressing tools supporting various conditioning methods, from rotating diamond and CBN tool dressers to upright diamond dressers for corundum and silicon carbide wheels, and hand-held dressing sets for large bench wheels in resinoid bond. For optimal results, ensure sufficient coolant supply, and perfectly match the active width and overlap rate of dressing tools. Our application engineers can help design a tailored solution. Dressing is crucial for maintaining high efficiency and surface finish of abrasives. Tyrolit's coordinated product portfolio and expertise guarantee optimal conditioning of grinding tools, supporting the highest process quality.

Tyrolit centerless grinding wheels can grind workpieces from a few millimeters to several meters in length with maximum precision and cost-effectiveness, ideal for large series of identical parts. Centerless grinding wheels are notably thick compared to their diameter. Special pressing processes, adapted specifications, and sometimes split grinding wheels ensure homogeneous density distribution. Tyrolit offers a complete assortment of grinding wheels, regulating wheels, and dressing tools. Continuous product development guarantees high stock removal, tight tolerances, and fine surface results. Resin-bonded CBN grinding tools with a fiber-reinforced composite carrier body offer up to 80 percent less weight and better absorption properties, enhancing grinding results and tool life. Vitrified-bonded wheels use innovative sintering technology to prevent abrasive grain breakage. Lightweight diamond wheels are available for centerless through-feed grinding, gentle on machine spindles.

External cylindrical grinding is essential for achieving optimum surface finishes on workpieces like camshafts, crankshafts, and transmission shafts. It's used on various materials, including unalloyed, low-alloyed, and high-alloyed steels, HSS, tungsten carbide, industrial ceramics, and cast metals. The key to selecting the right tool lies in matching the grinding wheel to the specific requirements of the grinding application. This involves considering workpiece properties, tool, machine, settings, cooling lubricant, and dressing technology. Our high-quality tools and consulting services ensure optimal process parameters. Tyrolit offers a wide range of high-quality grinding tools for various applications and materials. We provide vitrified-bonded conventional wheels with different grains for specific materials, and resin-bonded high-performance tools made of CBN or diamond with our special bond system. The VIB STAR system reduces vibration for a smooth grinding process.

In the WTH 200.2, the following materials can be reliably brazed with active materials in a high vacuum. PCD (polycrystalline diamond) MKD (monocrystalline diamond) CVD diamond (chemical vapour deposition) PCBN (cubic boron nitride) and Hard metals as well Ceramics In the high-vacuum furnace WTH 200.2, our customers manufacture indexable inserts, dressing wheels, rotating tools and turning tools with blades made of natural diamond or MKD for polish turning. The vacuum brazing is flux-free. In the so-called active brazing process, titanium allows wetting of the surfaces. While cemented hard metals can also be inductively brazed, diamonds, CVD and ceramics must be actively brazed in a vacuum. When brazing PCD and PCBN, not only the hard metal substrate but also the PCD or PCBN layers are wetted.

We’re proud to be continuing the lead-free innovation with Rapid Flash. Replacing traditional lead flashings, Rapid Flash is comprised of our industry-leading rubber flashing cones mounted to the Rapid Flash base which incorporates a cleverly designed mesh encased in a non-toxic rubber polymer. Rapid Flash are love by roofing contractors all over the world, but why? Suitable for all roof profiles - including tile and metal Unique stretchable base allowing for easy dressing Minimal tooling required - very easy to install Market leading sealing system which you can trust UV rated

Discontinuous profile grinding is usually used for smaller lot size production and also for bigger gears. Therefore KAPP delivers sintered diamond form rolls which can be in an economic version with natural diamond or in a long life version with handset CVD diamond sticks. These rolls can be reground several times and exhibit a high tool life.

Continuous generating grinding is one of the most productive technologies to grind high precision gear tooth flanks. KAPP manufactures dressing tools in positive and negative electroplated version. Highest flexibility can be achieved with form rolls for topological dressing. For the so called “flexible dressing” the tools are designed to dress worms for different workpieces with one tool, while the tip of the worm is dressed separately. For serial production there are profile rolls with integrated tip dresser in a workpiece specific manner also for grinding of well defined gear root area. Most productive for high volume are multi-ribbed diamond profile rolls made in a negative electroplating process.

Beside the non-dressable CBN grinding tools, dressable grinding tools of leading manufacturers can be used on our machines, too. Vitrified bond aluminium oxide tools are dominant. Sintered aluminium oxide is preferred as the grinding tool for grinding of steel due to its resilience and grinding capability. Gray cast-iron can also be processed with normal aluminium oxide. The profiling of the grinding tools takes place via a machine-integrated CNC dressing unit. A diamond-plated, rotating dressing tool profiles the wheel in accordance with the respective gear parameters. The grinding tool is conditioned specifically for rough or finish grinding by selecting respective technological dressing parameters. Form consistency and cutting capacity of the grinding wheel is assured by repeated dressings, dependent on pre-defined stock removal rates. The automatic balancing produces smoother turning for larger grinding tools, and consequently, high gear quality. dressable CBN tools Single-layere