Dimensional control - Import export

The Metrology laboratory, which is capable of measuring / controlling all necessary dimensional and geometric features, has

Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.

Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.

The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.

SPIROL's Series 101 Headrest Coiled Spring Pins were designed specifically for use in automotive headrest assemblies. The advantages of SPIROL's headrest pins are as follows: • Absorbs shock and vibration • Increased productivity • 100% dimensional control • Symmetrical • Non-interlocking • Accommodates wide hole tolerances • Easy to install • Simplified logistics • Global supply

SPIROL's Series 102 Coiled Spring Pins were designed specifically for use in automotive transmission assemblies. These transmission pins are available in standard and heavy duty to enable the designer to choose the optimum combination of strength, flexibility and diameter to suit different host materials and application requirements. All Series 102 transmission pins are 100% dimensionally controlled for consistency during assembly. Additional advantages include: • Absorbs shock and vibration • Non-interlocking • Symmetrical • Easy, trouble free assembly • Ideal for automatic installation • Global supply

Our Electrolytic Copper (C11000) shaped wire is used in magnetic applications such as superconductors in MRI scanners that require high copper content and rectangular cross sections. Electrolytic copper wire products have engineered channels to accept round superconducting wire such as Nb based low temperature wires. We have the expertise to manufacture C11000 copper wire to your exacting specifications and wire shapes. Advantages Our C11000 material for channel wire is produced in long lengths to minimize joints and is tightly tolerance to ensure field integrity. Advantages include: Sophisticated powder metallurgy process achieves high purity, consistency and close composition control Improved die wear, formability and platability Superior dimensional control Stringent quality control to ISO 9001

For decades, our precision staple and anchor wire products have been used in high-quality toothbrushes and fine brushes. We are experts in custom-engineering precision toothbrush staple wire to your exacting shape, profile, and material requirements. Using sophisticated wire forming technology, our custom-made anchor and staples wires are renowned worldwide for their increased tuft retention and high pull-out resistance in toothbrush bristles. Advantages As a leader in toothbrush anchor wire technology, we consistently work to tight wire tolerances in the fabrication of simple and complex wire shapes for superior dimensional control. Precision wire geometries that significantly improve tuft retention Tightly controlled alloy purity, consistency and composition for improved performance Improved die wear, formability and platability Stringent quality control to ISO 9001 Short lead times and small batch sizes

AMETEK Specialty Metal Products has been a leader in the development of shaped wire products for use in orthodontic brackets for more than 20 years. Whether orthodontic materials are needed for a new design process to increase torque strength in orthodontic brackets, or support for a highly customized next generation project, our engineers are ready to work with you to ensure success. Advantages As a world class metal wire manufacturer, we deliver custom wire shapes, custom wire alloys and precise sizes. Our shaped wire products deliver major advantages for the manufacture of near net shape orthodontic brackets. These include: Superior dimensional control for precision bracket geometries that reduce occlusal interference and improve patient comfort Tightly controlled alloy purity, consistency and composition for improved performance Improved die wear, formability and platability Highly customized materials enable increased torque strength

OSIRIS is a stationary, optical measuring system for inline control of dimensional accuracy and surface quality of long products. With state-of-the-art laser light cutting technology and high scanning rates, the OSIRIS systems offer a complete 3D reconstruction of the product. With the OSIRIS Hot version, up to 1,100 degrees hot long products can be analyzed. The measurement results are displayed in real time on the control terminal and thus allow early corrective action to increase throughput and product quality. The surface inspection function automatically detects and classifies deviations in the product surface (peeling, blow-outs, scoring, rolling etc.). In addition, profile cuts of the long product are simultaneously generated to check length dimensions such as width and height, various radii and angles. Different system sizes allow the measurement of large and small long goods.

High-quality haptics for one-dimensional control tasks The proportional rockers of the PW30 series meet the highest demands on quality and reliability for long-term use in industrial environments. With the look of a rocker switch but the sensor technology of industrial joysticks, the PW30 series combines the advantages of joysticks (for transmitting an analogue control variable) with those of toggle switches (flat design, low space requirement). In addition to two different rocker shapes, choices between potentiometric or Hall-effect sensor technology, as well as between spring return to the centre position or to the end position, are possible. Redundant versions are also available on request.