Design of cylinders- hydraulic - Import export

Custom Design Hydraulic Cylinders www.ortaklar.com.tr

Mining equipment is continually subjected to tortuous conditions that punish hydraulic cylinders. These gruelling conditions include dust, grit, heat, cold and moisture. In addition, the equipment is subject to slamming loads and mechanical impacts. Gidrolast designs and manufactures heavy-duty hydraulic cylinders that endure these very difficult conditions. Gidrolast cylinders can be found on hydraulic equipment in surface and sub-surface mining operations all around the globe. They are installed on dredgers, hydraulic shovels, dump trucks, oversized off-road equipment, tunnel boring machines, ore haulers, ore crushers and aggregate conveyors, to name but a few. We manufacture both rod cylinders and telescopic cylinders, double and single action, in sizes from 12mm (1/2″) up to 700mm (28″) bore. Call us to find out why mining equipment OEM’s around the world depend on Gidrolast cylinders.

From the sticky tar sands of Uzbekistan and the frozen windswept wastelands of Ural to arid, sun -leached Texas and the sizzling hot deserts of Saudi Arabia; from the warmth of the Caspian sea to the cold salt spray of the ocean, Gidrolast hydraulic cylinders are the actuators of choice in the gruelling oil field industry, both onshore and offshore. Oil rigs are located in some of the most demanding locations in the world. Blowing sand, sticky tar, extremes of hot and cold temperatures, corrosive elements and heavy-duty use. The cylinders used are often large-bore and long-stroke. Downtime is measured in millions of dollars. In addition to all that, the equipment is often located in remote areas far from civilization. Rugged, reliable cylinders are a must. Gidrolast designs and builds heavy-duty hydraulic cylinders, both rod style and telescopic, to withstand the tough conditions and demanding requirements of the petroleum industry.

BAYKON BL scale is low profile design providing ergonomic usage for the areas not suitable for in pit scales. With its full stainless construction and IP68 protected stainless steel load cells, BL scale is compatible with GMP and HACCP production standards and perfectly fits to corrosive, wet, and hygienic industrial environments in chemical, food, pharma and cosmetic industries. Specially designed lifting device supported by hydraulic cylinder enables easy and fine cleaning for weighing applications need frequently cleaning to eliminate hygiene and contamination risks. BL scale is compatible with OIML standards and it is produced according to European 2014/31/EU directives up to 2 x 3000e multi range accuracy classes.

The CNC machine, mod. TB412Y is designed for reduced tooling and programming time. Is a double spindle machine and it has got an upload station on self-positioning rollers, able to receive bars from diameter of 12 mm up to 110 mm, variable from a length of 150 mm up to 3000 mm. Ground pliers and micro filtered refrigeration allows machining of shafts without damages of the chrome surface. The 12 positions, motorized tool turret, on which you can install up to 24 tools, has got an Y axis for milling and holes machining , also off-axis. The unload of the workpiece from the sub -spindle is totally automatic. The simplicity of the use, the high versatility and precision in machining, make model TB412Y an extremely competitive machine, making it possible whoever to realize quickly any kind of chromed bar. The software, made by us, is integrated with CNC SIEMENS 840 Di, and it is customizable.

The boring machine, model TSB3, is designed for machining of hydraulic cylinders internal holes, with diameters from 20 up to 300 mm. The machine can be adjusted manually or automatically and it has got an electrowelded , normalized carpentry base . It is simple to use and easy to programm; it works with blocked piece and rotating tools on two opposing units. Toolholder devices, permit the machining of more diameters in the same workpiece, chamfing and internal and external threading. The machine can be adjusted manually or automatically and it has got an electrowelded , normalized carpentry base . The boring machine TSB3 is equipped with a bench with adjustable supports depending on workpieces size. The hydraulic self – centering vise ensures the perfect orthogonality of machining; the load and unload are made manually , by the operator. The machine is controlled by a CN Siemens SINUMERIK 840 D SL.

Telescopic hydraulic cylinders consist of multiple steel tubes, each with a progressively smaller diameter, nested inside one another. This design allows the cylinder to be compact when retracted and significantly extend to a longer length when in use.

Length of the cylinder retracted / extended / piston stroke: 715 / 3315 / 2600 mm; Weight: 118,69 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 185 mm; Oil feed connector: G3/4" female thread;

Length of the cylinder retracted / extended / piston stroke : 685 / 2685 / 2000mm; Weight: 53,62 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 128 mm; Oil line connector: G1/2"; Required volume of oil: 11 L;

Length of the cylinder retracted / extended / piston stroke: 550 / 2400 / 1850 mm; Weight: 62,19 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 165 mm; Oil feed connector: G3/4"; Required volume of oil: 16 L;

Length of the cylinder retracted / extended / piston stroke: 390 / 1300 / 910 mm; Weight: 20,2 kg; Working/Test pressure: 16 MPa / 20 MPa; Outer diameter of the cylinder: 110 mm; Hydraulic connector: G1/2"; Volume of oil required: 3,5 L;

Length of the cylinder retracted / extended / piston stroke: 581 / 2281 / 1700 mm; Weight: 62,19 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 150 mm; Oil line connector: M22*1.5 internal thread; Required volume of oil: 13 L;

Length of the cylinder retracted / extended / piston stroke: 366,5 / 1166,5 / 800mm; Weight: 20,72 kg; Working/Test pressure: 16 MPa / 20 MPa; Outer diameter of the cylinder: 108 mm; Hydraulic connector: G1/2"5; Volume of oil required: 3 L;

Length of the cylinder retracted / extended / piston stroke : 610 / 1930 / 1320 mm; Weight: 64,38 kg; Working/Test pressure: 16 MPa / 20 MPa; Oil feed connector: M24*1,5 internal thread; External width of the cylinder: 130 mm; Required volume of oil: 8,5 l;

Length of the cylinder retracted / extended / piston stroke: 474 / 1774 / 1300 mm; Weight: 39.68 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 128 mm; Oil line connector: M22*1.5 internal thread.; Required volume of oil: 8 L;

Weight: 19,69 kg; Working/Test pressure: 16 MPa / 20 MPa; Outer diameter of the cylinder: 95 mm; Hydraulic connector: M22*1,5; Required volume of oil: 2 L; Start pressure: 0,5 MPa; Piston extension/retraction speed: 0,5m/s; Permissible ambient temperature: -40 to +60℃; Permissible oil temperature: -15 to +80℃; Type of gland: threaded, screwed into the tube; Piston rod chrome-plated: 20µm; Type of fluid: mineral oil based hydraulic fluid;

Length of the cylinder retracted / extended / piston stroke: 550 / 2400 / 1200 mm; Weight: 31,20 kg; Working/Test pressure: 16 MPa / 20 MPa; Diameter of the cylinder: 128 mm; Oil feed connector: G1/2" male thread; Required volume of oil: 5,7 L;

Length of the cylinder retracted / extended / piston stroke : 425 / 1010 / 585 mm; Weight: 18,76 kg; Working/Test pressure: 16 MPa / 20 MPa; Oil feed connector: M22*1.5 internal thread; External width of the cylinder: 110 mm; Required volume of oil: 3 L;

Eurobalt Engineering is an Estonian company specializing in manufacturing metal parts by using various technologies. Our products are shipped to the countries of the EU, Asia, and the CIS. One of our major business areas is the production of parts for hydraulic cylinders. Nowadays, competition in the hydraulic cylinder market is a challenge that cannot be underestimated. Decisive factors are price and quality – both of them strongly depend on the efficiency of production and procurement chains of a hydraulic cylinder factory. Our company offers a one stop solution for a hydraulic cylinder factory – we can produce and deliver all kinds of metal parts for hydraulic cylinders so that the factory can focus on assembly and save time and efforts, usually spent on in-house machining. Some examples of the hydraulic parts that we are currently producing: PISTONS END CUPS OF CYLINDERS HYDRAULIC CYLINDER HEAD GLANDS PISTON RODS CYLINDER HOUSING TELESCOPIC PISTONS

Weight: 19,69 kg; Working/Test pressure: 16 MPa / 20 MPa; Outer diameter of the cylinder: 95 mm; Hydraulic connector: M22*1,5; Required volume of oil: 2 L; Start pressure: 0,5 MPa; Piston extension/retraction speed: 0,5m/s; Permissible ambient temperature: -40 to +60℃; Permissible oil temperature: -15 to +80℃; Type of gland: threaded, screwed into the tube; Piston rod chrome-plated: 20µm; Type of fluid: mineral oil based hydraulic fluid;

Length of the cylinder retracted / extended / piston stroke : 396,5 / 1096 / 700mm; Weight: 18,26 kg; Working/Test pressure: 18 MPa / 22 MPa; Diameter of the cylinder: 95 mm; Output to connectors: M22x1.5; Volume of oil required: 2,5 L;

We have power units at difference dimensions and features

AROS Hydraulikzylinder können bis zu folgenden Leistungsgrenzen individuell gefertigt werden: max. Kolbendurchmesser von 600 mm max. Hub von 12000 mm und Maximalgewicht von 6,93 t Natürlich fertigen wir auch Normzylinder nach ISO 6020 und ISO 6022 sowie nach unserer AROS Hausnorm. Eine Norm, die für besondere Anforderungen im Maschinenbau ausgelegt ist und seit Jahrzehnten den Maßstab setzt.

hydraulic cylinder The hydraulic top link is double acting with a high quality chrome plated and polished rod and a honed and finished bore. All top links are pressure tested, have top quality seals. Category two hydraulic top link Double piloted check valve prevents drift High quality ball ends on both sides Special production on demand

We manufacture cylinders according to the customers.

Hydraulic Cylinder Components. CNC Machined and Forged Parts for the Hydraulics Industry.