Cut-to-length lines - Import export

Cut-To-Length Lines are core competence at GSW. They belong to the family of Cutting Lines and are designed to process diverse materials out of steel, non-ferrous metals or aluminum and precisely cut a coil into sections of equal length (which is where the name comes from). Starting with narrow slit strip and finishing somewhere beyond 2000mm width – our Cut-To-Length Lines always know how to shine in this process.

Each line is carefully designed on the customers indications, starting from a general structure that is as follows: Coil car, motorized and with hydraulic lifting Decoiler, designed on demand and with the required capacity (up to 30 ton) Straightening group with one of the different precision straighteners or levellers we can propose. We have in our range also “cassette-system” levellers, for the quick exchange of the working rolls. They are particularly useful for those who have a big range of materials and thicknesses. Guillotine shear (start-stop or non-stop models) or flying shear. This last one allows the flying cut of the sheet-metal, without stopping or slowing down the passage of the material. The shear moves synchronized with the metal strip. The control equipment checks the material movement and automatically decides, according to the speed, to move the car that holds the shear.

Deformations that are created by utilizing thermal cutting process causes metal materials to lose their flat form. The materials which are cut by a laser, plasma or oxygen cutter that utilize thermal process can become almost impossible to be in a desired flat form again. This is no longer an issue with the new generation leveler technology. Our new generation leveler touches almost every point of the sheet metal material and can smart process. That way, stressed material can be straightened.

BOSPORAS ADM-1600 coil slitting line, allows sheet metal materials to slit easily, heavy tonnage work to be done and user operator to work faster, easier and productive thanks to our technical team developing it with high-end technologies. BOSPORAS is always among the first ranks in its field with its technical team and many years of experience in coil slitting process while sharing all knowledge and high technologies with the iron-steel industry. Sturdy, effective and long-lasting slitting lines are manufactured with high costs but BOSPORAS investments, experiences and state-of-the-ark technologies offer the world-quality slitting lines for the lowest cost possible while prioritizing the customer satisfaction.

Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight

Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.

Our 11-roller ACZ series compact servo feeder lines which have 600 and 1600 mm of coil width, between 2 and 10 mm thickness and 15.000 kilograms capacity is used as a compact press feeding machine. Our compact system servo feeder machines can process different kinds of materials like aluminum and other soft alloys, hot or cold foliated materials, carbon and stainless steel, high integrity materials and lamination steel. 11-Roller Compact Coil Servo Feeder System Components Hydraulic Decoiler Hydraulic Coil Car Hydraulic Inner Tightening and Unloading Automatic Coil Centering Feature Snubber and Upper Arm Coil Guidance Platform and Peeler Feature

Our 7-roller ACS Series compact system press feeding machines consist of 60 and 1300 coil width, 0,5 and 4 mm of sheet metal thickness, between 6.000 and 10.000 kilograms of coil weight capacity feeder, straightener and decoiler. 7-Roller Compact Coil Feeder System Components Hydraulic Decoiler Hydraulic Inner Tightening and Unloading Upper Arm Coil Servo Feeder Straightener Straightener Adjustment and Fine Positioning Feature Roller Group and Gear Transmission Feature Distance Detection and Proximity Sensor Feature Die Memory System Multiple External Output Options Press Automation Control Feature Operation with Touchscreen and Remote Connection Support Features

Our AZP 11-roller straightener servo feeders work between 300 and 1600 mm of width and 1 and 6 mm of thickness. Our 11-roller bouncer straightener servo line consists bouncing system that works in harmony with the straightener rollers. It is designed using a different technique in order to make the piloting work on multi-phased progressive dies and for the coil to fed properly. Servo feeder and straightener models allows automated feeding to the AZP high performance presses. Servo engine stimulation gear ties the gapless designed gearbox and straightener rollers together. It allows the angle between the die and the coil is 90° parallel. It has the feature of 50 mm of movement capability to the left or right from the feeder’s center. It feeds the coil materials in autonomous cycle, programmed speeds and high delicacy. Coil material feeding speed is 32 m / min.

ADS7 series 7-roller straightener servo feeder models work between 300 and 1600 mm of width and 0,5 and 4 mm of thickness. All of our 7-roller straightener servo machines utilize the piloting system and pinch rollers work synchronized with the straightener rollers. Bosporas produces 7-roller Model with static body and in accordance with CE Regulations. Our straightener servo feeders enable high performance automatic feeding to the presses. Servo feeder and straightener are merged and used in the same group. The practice of our models’ feeding system is easy to set up and to control. The angle between the feeder and the coil is 90° parallel. It has the feature of 50 mm of movement capability to the left or right from the feeder’s center. Feeds the sheet metal in an automated cycle, pre-programmed speed and high delicacy.

Our company BOSPORAS, mass produces AMD models with static body and in accordance with CE regulations. Our understanding of making the “quality” our top priority has made us the top choice among customers. AMD series mini straightener servo feeders are manufactured to have 0.3 and 3 mm of coil thickness and, 100 and 200 mm of coil width. AMD Model has a total of 7 4140-material rollers that consists HRC 58 and 60 surface hardness with 5 of them being a 60-millimeter straightener roller and 2 of them being an 84-millimeter pinch roller. AMD models don’t need any external guidance because they minimize the distance between Press body and the die. Our AMD model feeders are designed to control the press system easily with its 7” ergonomic LCD color display. Besides allowing Servo Feeder Straightener to work synchronized with the Press system, control panel can also work on systems like greasing the dies via PLC external output features, multi press control and piston die.

We keep on being a solutions partner to our valuable partners with our first-of-its-kind Mini Servo Feeder models that are manufactured and designed by our technical team via research and development. You can inspect our servo feeder which grants advantage from space and energy also decreases maintenance cost below and contact us for price or information you want.

The design and manufacture of this model belongs to Bosporas. AYK 15000 series hydraulic decoiler models have 15.000 kilograms of weight capacity. Our hydraulic decoiler machines work on 600 – 1300 – 1600 mm of coil width and thanks to hydraulic system, releasing and tightening features can be done automatically. If the grip and tightening process can’t be done according to the inner diameter of the coil manually, hydraulic engine mandrel systems can be used. Hydraulic system provides convenience and advantages when loading and unloading the coils for the companies by making the inner grip as tight as possible while holding the mandrel. The hydraulic coil car that is used in the process of loading and unloading the coils provides advantages like fast loading/unloading and convenience. Hydraulic coil car is an optional feature. Thanks to the circular Mandrels we used in our decoilers, the coils can be decoiled without any defect or fracture.

The design and manufacture of this model belongs to Bosporas. AYK 10000 series hydraulic decoiler models have 10.000 kilograms of weight capacity. Our hydraulic decoiler machines work on 600 – 1000 – 1300 mm of coil width and thanks to hydraulic system, releasing and tightening features can be done automatically. If the grip and tightening process can’t be done according to the inner diameter of the coil manually, hydraulic engine mandrel systems can be used. Hydraulic system provides convenience and advantages when loading and unloading the coils for the companies by making the inner grip as tight as possible while holding the mandrel. The hydraulic coil car that is used in the process of loading and unloading the coils provides advantages like fast loading/unloading and convenience. Hydraulic coil car is an optional feature.

Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width, 6.000 and 30.000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width, 6.000 and 30.000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 mm of width, 6000 and 30000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width, 6.000 and 30.000 kilograms of weight.

Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width, 6.000 and 30.000 kilograms of weight.

The lines are equipped for such processes as trimming, recoiling, precision leveling, and cutting-to-length. ANDRITZ Sundwig manufactures cut-to-length lines for steel, stainless steel, aluminum, and all types of non-ferrous metals in strip widths from 600 to 3,200 mm and strip thicknesses from 0.1 to 25.0 mm. Our references include steel plants, steel service centers, the automotive industry, and metal processors of various kinds. Individual customer solutions distinguish our innovatively designed, frequently proven, and highly productive lines ANDRITZ METALS cut-to-length lines cut aluminum sheet and strip for industrial applications and for the aeronautical industry to the desired precise dimensions. These lines can process coils and sheets of up to 2,850 mm in width, up to 15 m in length, and at strip thicknesses between 2 and 15 mm.

Coils with thickness between 0.3 mm - 3 mm are cut in lengths between 300 mm - 6000 mm.

The »All-rounder« with particularly gentle and fine adjustment of the pressure between the transport belts. Ideal for soft and elastic material. The ST-OB is available in Red or Green versions. The Metzner ST-OB is for cutting cables & strands up to 30 mm diameter. Thanks to the gentle adjustment of the pressure between the transport belt also optimal for cutting rubber seals. WIDE SPECTRUM The cut-to-length machines of the ST-OB range have convincing precision, compact construction and processing spectrum for products such as cables, wires, braided cables, shrink-fit tubes, and numerous other materials.

The Combination Slitting & Cut-To-Length Lines are probably the most flexible coil processing lines within the field of cutting. By combining the cutting lengthwise and across, the coil material can be processed into a variety of blanks. So, if your production features a limited number of different coils as basic materials, while the variety of widths and lengths of the blanks is high, a Combination Slitting & Cut-To-Length Line will be the right choice. The system bases on the Cut-To-Length technology while offering the additional functionality of slitting. Since the slitting technology is home-made too, we can provide a fully integrated solution. An incisive experience so to speak. As a sizable advantage, storage space and material costs per ton are both significantly reduced, and with Combination Slitting & Cut-To-Length Lines even smallest batches can be delivered immediately.

Besides standart specifications we provide for Cut to Length Lines, with Our +Plus Lines We offer the Quality of Cutting with Accurate and Fast Cutting Speed even for Special Coils; Stainless Steel, Aluminum, Copper, Chrome Coated, Brass, Bronze… SACFORM’s Cut to Length Line+Plus Machinery is a certain solution for various Materials and Dimensions, for your special Projects with Heavy Industries.

SACFORM Cut to Length Line consists of Decoiler, Servo Feeder with Straightener, Shear System and Stacking Units. With all these equipment, our Line is a feature-complete Turnkey Project for our Customers.