Abrasives in grains - Import export

Using fleece rolls or pre-cut fleece sheets from Tyrolit provides an excellent tool for hand sanding and orbital sanders, perfectly adapting to surfaces. These materials consist of abrasive grains bonded to a three-dimensional nylon filament support, ideal for cleaning and machining surfaces like stainless steel, aluminum, brass, copper, plastics, and titanium. Our fleece rolls come in various specifications for different applications, from cleaning welding seams to superfine polishing for satin finishes on metals and stainless steel. Benefits include consistent finishing, long lifetime, flexibility, tear resistance, and cool grinding without clogging. They are also waterproof and washable, leaving no rust. Conclusion: Tyrolit's fleece rolls and sheets offer easy-to-handle tools for various surface machining tasks, ensuring clean, residue-free, and finished surfaces.

Grinding is unsteady due to changes in the bond, abrasive grain, and wheel topography, affecting forces, surface, and geometric accuracy. To maintain optimal results, a periodic conditioning cycle restores the wheel's grinding ability, optimizing performance, cost efficiency, and surface finish. Tyrolit offers an extensive selection of dressing tools supporting various conditioning methods, from rotating diamond and CBN tool dressers to upright diamond dressers for corundum and silicon carbide wheels, and hand-held dressing sets for large bench wheels in resinoid bond. For optimal results, ensure sufficient coolant supply, and perfectly match the active width and overlap rate of dressing tools. Our application engineers can help design a tailored solution. Dressing is crucial for maintaining high efficiency and surface finish of abrasives. Tyrolit's coordinated product portfolio and expertise guarantee optimal conditioning of grinding tools, supporting the highest process quality.

Tyrolit centerless grinding wheels can grind workpieces from a few millimeters to several meters in length with maximum precision and cost-effectiveness, ideal for large series of identical parts. Centerless grinding wheels are notably thick compared to their diameter. Special pressing processes, adapted specifications, and sometimes split grinding wheels ensure homogeneous density distribution. Tyrolit offers a complete assortment of grinding wheels, regulating wheels, and dressing tools. Continuous product development guarantees high stock removal, tight tolerances, and fine surface results. Resin-bonded CBN grinding tools with a fiber-reinforced composite carrier body offer up to 80 percent less weight and better absorption properties, enhancing grinding results and tool life. Vitrified-bonded wheels use innovative sintering technology to prevent abrasive grain breakage. Lightweight diamond wheels are available for centerless through-feed grinding, gentle on machine spindles.

Gear honing is the most widely used method for optimizing gear surfaces. Tyrolit is a leading manufacturer of honing wheels for this precise and efficient process, used extensively in precision industries such as automotive gear component manufacturing. After hardening, gear wheels undergo gear honing or tooth flank honing, relying on Tyrolit's expertise in high-precision machining of engine and gearbox components. **Efficient Honing Wheels with Innovative Technology:** Tyrolit's honing wheels are distinguished by our passion for technology, high innovation, and extensive experience. Our vitrified-bonded honing wheels for tooth flank honing enable top-level performance honing. Continuous development of specifications ensures maximum performance and long dressing cycles. The grinding-active internal ring has a vitrified bond, while the outer ring uses a PU bond without abrasive grain.

Boron Carbide (BC) is characterized by extra-hardness: it is the third substance after diamond and cubic boron nitride material, with high wear-resisting property, chemical resistance in aggressive environments, heat resistance, neutron absorption large cross-section, high electric resistance and semiconductor properties. The grinding materials are used for grinding and polishing by loose abrasive grains and in the form of pastes. BC is widely used in the nuclear industry for the control rods manufacturing. BC is used in the process of armor plates and bullet-proof body armor manufacturing.

The BSC grinding materials are widely used in the abrasive tools manufacturing and fixed-abrasives - rougher, cutting-off and grinding; tools on a flexible base - coated abrasives, in the process of loose abrasive grains grinding. The BSC grinding materials are used: in the process of iron and nonferrous metals, carbon, glass and ceramics, stone, concrete, bricks and chamotte, wood substance, plastics, leather, rubber, and other hard, tough, brittle, alloys, and materials of natural and artificial origin treatment; in the refractory and ceramic industries as a component for moldings and antipenetration washes, in the process of crucibles for casting of non-ferrous and precious metals production, for wash troughs. Refractory products of silicon carbide abrasive materials have high thermal conductivity, heat resistance (deformation starting above 1500 C), resistance to acid slags.

The Lapmaster Model 48 is equipped with a 48 inch (1219mm) diameter lap plate. This is manufactured from Grade 300 grey cast iron to ISO 185(2005). It consists of individual segments bolted to a support plate. Outlets are provided to feed each conditioning ring via a track wire, with individual control valves. This system is designed so that a circulatory flow is established. The pump is capable of delivering far more compound to the outlets than is necessary. Excess compound is returned to the reservoir via a sloping drain tube. This together with the constant agitations provided by the stirrer minimises the tendency of the abrasive grains to settle out in the vehicle. The machine is intended for use with free abrasive compounds. A dispensing system, for use with water and diamond compounds etc., can also be fitted. Flatness of the machines lap plate, and consequently of the work, is controlled by adjusting the position of the conditioning rings relative to the lap plate track.

The JUNIOR 40 is a very handy device for various applications. It works according to the suction system, in which the blasting agent is sucked in the nozzle head by the compressed air (injector effect). The blown abrasive is filled into the sand container for re-use via the built-in insert vibrating screen and fed to the blasting nozzle. Depending on the desired surface, all dry blasting agents can be used, such as slag abrasives, glass beads, corundum, silicon, glass grain, chilled sand, etc.

The Injektor 80 Power is a very handy device for various applications. It operates according to the suction system, in which the blasting agent is sucked in the nozzle head by the compressed air (injector effect). The blown abrasive is filled into the sand container for re-use via the built-in insert vibrating screen and fed to the blasting nozzle. Depending on the desired surface, all dry blasting agents can be used, such as slag abrasives, glass beads, corundum, silicon, glass grain, hard sand, etc

WE PRODUCE AND EXPORT EMERY GRAINS FOR DRY SHAKE HARDENER, EMERY FOR ANTI SKATING AND ANTI ABRASION FACTORY FLOOR APPLICATIONS, EMERY MILLSTONES FOR CEREAL GRINDING, CEREAL GRINDING MILLS, MARBLE, CEMENT TILE AND GRANITE POLISHING ABRASIVES.