3d measurements - Import export

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.

Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.

Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.

advanced 3D measurement technology

Optical micrometers from Micro-Epsilon operate according to the transmitted light principle (ThruBeam micrometer). Here, the transmitter produces a parallel light curtain that is transmitted via a lens arrangement into the receiver unit. The beam is interrupted if an object is in the light path. The resulting shadowing is detected by the receiving optics and output as measurement value. Most optical micrometers are used for dimensional measurements in production, machine monitoring and quality assurance. Parameters such as diameter, gap, height and position are detected with high accuracy.

surfaceCONTROL sensors enable high resolution surface scans in order to detect defects or form deviations with high accuracy.

Laser scanners from Micro-Epsilon are among the highest performing profile sensors in the world with respect to accuracy and measuring rate. They detect, measure and evaluate profiles on different object surfaces without contact. The available models with different measuring ranges are ideally suitable for industrial applications. Models for the customer’s own evaluation programming are available for integrators. With integrated intelligence, the scanCONTROL SMART scanners solve numerous measurement tasks. The scanCONTROL models require no external controller, which significantly simplifies the installation effort.

reflectCONTROL sensors are used for the surface inspection of shiny objects and achieve high X- and Z-resolutions.

3D laser scanners for inline quality inspection The scanCONTROL 3D scanners are used for inline 3D scans with high accuracy.

The new generation of Micro-Epsilon’s 3D sensors impresses with high accuracy during measurement and assessment of components and surfaces. The surfaceCONTROL and reflectCONTROL inspection systems from Micro-Epsilon are intended for matt and shiny surfaces respectively. The 3D snapshots are recorded in a short time and provide detailed 3D point clouds. These 3D sensors are used, e.g., for geometric component testing, position determination, presence checks and the measurement of flatness or planarity. Thanks to their high performance, the sensors are used for inline applications, on robots and also for offline inspection.

The precise and compact surfaceCONTROL 3D 3500 3D sensor is ideal for automated inline inspection of geometries, shapes and surfaces on diffuse reflective surfaces. With a z repeatability of up to 0.4 µm, the sensor sets new standards in high-precision 3D metrology.

Thanks to latest digital technoloy, we can meet your demands at a high professional level. We provide 2D/3D measurement (e.g. dimension measurements, burr measurements, grain size analysis, residual contamination analysis according to ISO 16232 & VDA 19, profile measurements, particle analysis, 3D presentation) with multi-lightning view for various illumination angles, optical shadow effects to clearly identify smallest univenness, reflexion reduction and HDR-view for high colour graduation. Several types of perspectives are possible thanks to a pivoted angle of sight (up to 90°) or by adjusting the mobile object lense (e.g. hollow spaces). We compile a detailed documentation including pictures or videos, where even real-time swivellling views can be recorded. We are looking forward to receiving your enquiry!

The high-performance surfaceCONTROL 3D 3200 snapshot sensor is ideally suited for use in industrial applications. It performs automated inline 3D measurements for geometry, shape and surface inspection on diffuse reflecting surfaces. The sensor is characterized by its compact design and high measurement accuracy combined with high data processing speed. With a high Z-axis repeatability of up to 0.6 µm, the sensor is ideal for precise 3D measurement and inspection tasks. Two different measuring ranges cover different measuring fields.

The surfaceCONTROL 3D 2500 snapshot sensor is used in 3D measurements for geometry, shape and surface inspection on diffuse reflecting surfaces. The sensor can be used in both automated in-line and at-line inspections as well as in the metrology room. The fringe light projection allows direct 3D measurement. The sensor is characterized by its large measuring field as well as a high measuring range depth of up to 300 mm with a repeatability of up to 3.0 µm. The captured images are transferred to the external controller where they are processed into 3D data. Three models cover different measuring fields.

The high-precision surfaceCONTROL 3D 3500 snapshot sensor is used for automated optical inspection of geometry, shape and surfaces on diffusely reflecting surfaces. The surfaceCONTROL 3D 3500 is characterized by its compact design and high measurement accuracy combined with high speed data processing. With a z-axis repeatability of up to 0.4 µm, the sensor sets new standards in high-precision inline 3D measurement technology. It reliably detects the smallest flatness deviations and height differences. Two models cover different measuring fields.

surfaceCONTROL sensors are used for 3D measurements and surface inspections. The sensors use the fringe projection principle to detect diffuse reflecting surface and to generate a 3D point cloud. This point cloud is subsequently evaluated in order to recognize geometry, extremely small defects and discontinuities on the surface. Sensors with different measurement areas are available. This enables the inspection of the finest of structures on components as well as form deviations on large-area attachments. Powerful software packages are available for evaluation and parameter setting.

scanCONTROL 3D scanners are used for precise inline 3D measurements in numerous applications. Scans are performed by moving the scanner or the target. Due to their low weight, the scanners are ideally suited both for robotic applications and inline production monitoring. These 3D laser scanners are characterized by high dynamics, absolute precision and their compact size. With the scanCONTROL 3000 and the new scanCONTROL 3002 series, Micro-Epsilon offers a comprehensive portfolio with numerous measurement areas, Red and Blue laser technologies and extensive accessories. The scanCONTROL 3D laser scanners are based on the latest GigE Vision and GenICam standards and can therefore be integrated into a wide range of image processing environments. The powerful 3DInspect software is available for parameter setting, evaluation and output.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs.Please do not hesitate to contact us.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

SAM3D LITE/LITE PLUS is a powerful, easy-to-use and intuitive posture analysis software package. Thanks to its modern, user-friendly interface, carrying out a postural assessment has never been easier! Its clear structure will guide you through the analysis process right up to the printout. 3D reconstruction of the whole body in a functional standing position. Non-contact 3D measurement in all three planes: - Frontal - Sagittal - Transverse Whole body analysis 3D reconstruction of the spine and the whole body The points placed on the skin by the practitioner enable the Sam3D system to reconstruct the patient's anatomical the patient's anatomical segments with great precision.

Z+F 3D phase based laser scanners enable a detailed condition and damage assessment of the current status of a building or complex structure and its surroundings. It is easy to create 2D floor plans or views of the object to plan building or conversion projects of the 3D data. Therefore, 3D data is an ideal planning basis for structural measures. For site measuring, 3D documentation is just the right technology, because you will save time and money. Moreover you can evaluate different options of how the available rooms can be used without accessing the site in reality. The whole work can be done from your office desk and the data will be available even after many years. Structural damages Structural damages always mean economic loss for the owner and user of a building, and can influence the future value of a property significantly.

Our modern inspection and testing equipment allows us to inspect the cast products completely according to your requirements before we deliver them to you. We offer: Inspection of materials (both chemically and mechanically) Delivery under certificate Measurements reports Wall thickness measurement Radiography Penetrant inspection Pressure and leakage tests Endoscopic Ultrasonic Microscopic Hardness measurement 3D scan & 3D-cad comparison

Milling on a 5-axis machine with product dimensions: X=7100mm Y=2400mm Z=1500mm within tolerance of +/-0.02mm. Products are measured using a 3D measuring probe. Machining simulations are done in MasterCam program. We process various materials such as aluminum, steel, and plastic. Milling on 3-axis machines with product dimensions: X=2000mm Y=1000mm Z=550mm within tolerance of +/-0.01mm. Product control is done via Ranishaw measuring system. The system allows for quick control, precise adjustment, and, above all, high quality. Milling on a horizontal milling-boring machine with product dimensions: X=2810mm Y=1920mm Z=2000mm within tolerance of +/-0.02mm. Processing combines milling and drilling on a machine with a rotary table measuring 1800x2000mm and a load capacity of 10 tons.

Digital microscope for failure analysis, quality assurance and control, research and development or forensics. The outstanding optics, intuitive handling and intelligent software enables the user to get reliable results. The large zoom range (16:1) allows for rapid changing between magnifications. The object field is variable from 0.18 upt to 35 mm without refocusing. The tilting stand (-/+ 60°, up to 90° with adapter) and the rotating sample stage (-/+180°) are simple to operate with only one hand. High-resolution 10 megapixel camera with fast live image display (30 images per second). Intelligent software for 2D- and 3D measurements, reproducible results and creation of reports are only a few clicks away.

The optimum oscillation behavior of the ultrasonic sonotrodes is determined by means of FEM (Finite Element Method) calculation. Highest precision requirements in terms of CAD/CAM calculation algorithms guarantee precise 3D contours for sonotrode manufacturing. Measuring and documentation of the amplitude distribution is performed at the vibrating sonotrode using state-of-the-art laser measurement technology. Special surface finishings result in even longer service life spans of the ultrasonic sonotrodes.

Quality made by Siempelkamp Based on decades of experience and using state-of-the-art technology, we oer individual, comprehensive testing of your components. Key features Advantages highly-qualied sta numerous certications (see download area) individual pressure and leakage tests non-destructive testing methods (VT, PT, MT, UT and test station for RT) Innovative 3D laser and video scan measurement techniques decades of experience mobile hardness testing greatest accuracy state-of-the-art technology