Machine-tool parts grinding - Import export

Tyrolit cup wheels are exceptionally robust and durable, offering high stock removal rates, especially when machining large welding seams or grinding imperfections on exposed concrete surfaces. Our range includes cup wheels for metal, marble, slate, and granite, all identified by a consistent color coding system for easy selection. For metal machining, our cup wheels are designed for steel and stainless steel, perfect for large-area grinding, edge grinding, and bevelling. For stone, our cup wheels remove imperfections on exposed concrete, pre-grind engineered stone and terrazzo slabs, and perform surface grinding on marble, slate, and granite. Cup wheels are designed for use with angle grinders of 178 mm diameter. Smaller machines turn too fast, and larger machines too slow. Always use a special protection cover for safety. Tyrolit cup wheels offer unmatched durability, performance, and ease of use for various materials and applications.

Our experts continually innovate and optimize our range of abrasives, making Tyrolit a trusted partner in the automotive industry and other sectors requiring precise gear grinding. We offer a comprehensive assortment of grinding wheels, cup wheels, and worm grinding wheels for generating, bevel gear, and profile grinding. Generating gear grinding uses a worm grinding wheel to continuously grind the desired profile into the workpiece. Unlike this, profile gear grinding machines each gear tooth individually, suitable for large gears. Tyrolit's vitrified-bonded profile grinding wheels have set industry standards, delivering exceptional cost-efficiency, process stability, and finish quality for gears of all sizes. With increased quality requirements, hard-fine machining of gears is essential. Tyrolit's special cup wheel line for bevel gears ensures exact topographies and pitches, offering high productivity, low thermal load, and maximum profile retention.

The Tyrolit diamond cup wheel assortment offers grinding cup wheels for angle grinders in diameters from 100 to 180 mm, ideal for finishing and leveling unevenness on concrete, screed, and other mineral surfaces. They are also popular for bevelling edges on various substrates. Operators can choose from various designs, including cup wheels with high stock removal rates, special cup wheels for even results ideal for bevelling granite slabs, and cup wheels for hard-to-reach places, which are also excellent for floor grinding. Our PCD cup wheels are perfect for removing tough materials like adhesive residues, plastic or resin coatings, and sealants. Available with or without protection segments, they offer a smoother operation or more aggressive machining for stubborn coatings. Other benefits include a long lifetime, no clogging, and high grinding power due to the PCD segments.

For cleaning and dressing grinding wheels

We represent the Sebald company in Switzerland. This company manufactures ceramic grinding wheels in its own production in Germany and has an excellent track record. With this we want to offer our customers an improved service. We look forward to conducting appropriate trials with you.

Flap discs that excel in quality, performance, and handling are Tyrolit's standard. As a leading manufacturer of abrasives, Tyrolit offers a wide range of flap discs for various applications, including trimmable discs and those with natural fiber cores. Specifications vary for machining steel, stainless steel, or nonferrous metals, incorporating technologies like CERABOND, LONGLIFE, and FASTCUT. Each flap disc in our assortment is designed for specific uses. CERABOND discs, available with fiberglass or trimmable plastic backing, offer up to 30% more material removal and 100% utilization. FASTCUT discs are ideal for edge grinding and weld seam removal, providing maximum stock removal on various steels. Flap discs for nonferrous metals feature ceramic grain for self-cleaning and sharpening, preventing smearing and dullness. The C-TRIM with LONGLIFE technology ensures an above-average lifespan and full abrasive cloth utilization.

In high-pressure grinding, the quality of the grinding wheel is crucial for the process result. It determines whether economical snagging of steel can meet technological requirements. Tyrolit's high-performance grinding wheels are designed to quickly and precisely achieve the required quality for further processing, supporting the production process. Snagging is the most common process for plastering semi-finished products. Our tools ensure high process quality, targeted and controllable stock removal, high production output, and consistent surface quality. They also guarantee high economic efficiency, easy handling, and low fault susceptibility. The SECUR line abrasives demonstrate the capabilities of our product range in high-pressure grinding. Many steel grades have surface defects, scales, and decarburization zones after continuous casting, which must be efficiently fettled before rolling mill processing.

Tyrolit's rough grinding wheels meet advanced economic requirements with high stock removal rates, ease of handling, and long life. Our innovative wheels ensure optimal results in both standard and special applications. In steel working, demands for better standing times, higher stock removal, and shorter machining are crucial. The CERABOND X range, with high-grade ceramic grain and innovative bond structure, meets these challenges, excelling on hard steel types and large diameters for economical processes and excellent results. Enhanced Safety and Comfort VIBSTAR reduces vibration by up to 50%, counteracting occupational diseases. SILENTIO reduces noise by 10 decibels, preventing physical damage and increasing comfort. "Comfort Start" technology ensures optimal performance from the start. High-Quality Grinding Wheels Tyrolit’s 1F80 range for straight grinders offers low-vibration work with high stock removal rates on steel, stainless steel, nonferrous metals, and cast iron.

Tyrolit serves industries demanding precision and efficiency in double side face grinding. We offer tools that meet the highest standards for precision, performance, and efficiency. With years of experience and innovation, we guarantee the production of plane-parallel functional surfaces of the highest quality without thermal surface damage, even for large grinding allowances and high stock removal volumes. Our tools help achieve the tightest tolerances. Our resin-bonded grinding wheels enable efficient generation of functional surfaces with high evenness and quality. Both face sides can be machined simultaneously, or one side at a time using wheels, segments, rings, or cup wheels. These abrasives offer constant grinding properties, long service life, and a cool grinding finish. Tyrolit also offers diamond grinding tools for ceramic components. Tyrolit's double side face grinding tools combine precision with efficiency. Our experts can help optimize your processes.

Metal-bonded grinding tools for flute grinding With the STARTEC XP-P+ product line, TYROLIT defines a new performance level for the flute grinding of tungsten carbide cutting tools. Two different diamond qualities and the innovative bond structure lead either to significantly reduced grinding forces or to a major increase in profile retention. The precision of the machined tools remains at the usual high level. Increased feed speed Easy profiling Extended dressing intervals

Tyrolit centerless grinding wheels can grind workpieces from a few millimeters to several meters in length with maximum precision and cost-effectiveness, ideal for large series of identical parts. Centerless grinding wheels are notably thick compared to their diameter. Special pressing processes, adapted specifications, and sometimes split grinding wheels ensure homogeneous density distribution. Tyrolit offers a complete assortment of grinding wheels, regulating wheels, and dressing tools. Continuous product development guarantees high stock removal, tight tolerances, and fine surface results. Resin-bonded CBN grinding tools with a fiber-reinforced composite carrier body offer up to 80 percent less weight and better absorption properties, enhancing grinding results and tool life. Vitrified-bonded wheels use innovative sintering technology to prevent abrasive grain breakage. Lightweight diamond wheels are available for centerless through-feed grinding, gentle on machine spindles.

Our files, bench stones, knife blade files and hollow chisel stones are available in different grit sizes from coarse to super fine depending on the desired application. Due to the large selection of different tools, the portfolio covers a wide variety of applications. The various files and stones can be used for machining tools in the woodworking and machine industries as well as for whetting knife blades. Tyrolit combination stones consist of two different grit sizes, allowing a wide variety of workpieces to be deburred. For improved ergonomics, certain products are equipped with handles to increase working comfort and make hard-to-reach places effortless to machine. One tool that no workshop should miss is the TYFIX hand rubbing brick, which allows you to effortlessly remove dirt, rust and paint from various surfaces. Tyrolit's tools are designed for different materials - from vitrified-bonded tools to resin- and electroplated diamond files for HSS and tungsten carbide.

Tyrolit rondeller enhance its versatility, combining the benefits of various grinding tools in one product without needing special accessories like supporting discs or clamping nuts. Simply start working and enjoy the unique geometry and stud pattern of the rondeller, which offers excellent chip transport, cool grinding, and ergonomic use. The rondeller also guarantee vibration-free operation and optimal adaptation to the workpiece for grinding, deburring, and shaping curved surfaces. Tyrolit offers high-quality rondeller for metals, stone, and PVC. For steel and stainless steel, we recommend grit size 24/36 for high stock removal and grit size 60 for finer surface results. For deburring or grinding nonferrous metals like aluminum, copper, brass, or bronze, our rondeller contain a special bond to prevent clogging. Tyrolit also provides rondeller for professional machining of stone materials and PVC.

To achieve the required shape and dimensional accuracy, Tyrolit offers vitrified-bonded, resin-bonded, and electroplated CBN and diamond wheels. Our abrasives ensure safe working without thermal damage to the workpiece. This process is typically used for cylindrical or tapered workpieces, especially joints with an axis or shaft, such as gears, steering systems, injection systems, and hollow shafts. Tyrolit provides vitrified-bonded tools with excellent profile retention and cool finishes, reducing thermal load. Depending on the material, we recommend our superabrasives over conventional tools. Our resinoid bond, specially developed by Tyrolit, ensures shorter grinding times and maximum process stability. Resin-bonded diamond and CBN tools offer long tool lives and high dimensional accuracy. Electroplated tools exert low grinding pressure, ideal for small diameters.

External cylindrical grinding is essential for achieving optimum surface finishes on workpieces like camshafts, crankshafts, and transmission shafts. It's used on various materials, including unalloyed, low-alloyed, and high-alloyed steels, HSS, tungsten carbide, industrial ceramics, and cast metals. The key to selecting the right tool lies in matching the grinding wheel to the specific requirements of the grinding application. This involves considering workpiece properties, tool, machine, settings, cooling lubricant, and dressing technology. Our high-quality tools and consulting services ensure optimal process parameters. Tyrolit offers a wide range of high-quality grinding tools for various applications and materials. We provide vitrified-bonded conventional wheels with different grains for specific materials, and resin-bonded high-performance tools made of CBN or diamond with our special bond system. The VIB STAR system reduces vibration for a smooth grinding process.

In precision manufacturing, demands on surface quality and component accuracy are continuously rising. Tyrolit's first-class abrasives ensure precision and functionality in products across all industries, such as watchmaking, eyewear or medical technology. Tyrolit's product portfolio guarantees high-quality machining of components with extremely narrow tolerances, whether for individual pieces or mass production. Our tools meet the most demanding dimensional tolerances. In the electronics industry, we supply cool-grinding diamond ring wheels with special bonds for wafer machining and long-lasting electroplated diamond grinding points for electronic components. The watch and eyewear industries rely on our elastic bonded grinding and polishing tools for precision mechanics components, ideal for deburring, fine grinding and polishing. For medical products we offer vitrified and resin-bonded grinding tools for knee and hip joints and silicon carbide wheels for pointing hypodermic needles.

Year of manufacturing : 2002 CNC control : FANUC 160i-M Stroke X axis : 1300 mm Max. Stroke speed X axis : 1800 mm/min Rapid traverse rate X axis : 4000 mm/min Stroke Y axis : 800 mm Max. Stroke speed Y axis : 1800 mm/min Rapid traverse rate Y axis : 4000 mm/min Stroke Z axis : 170 mm Min. Stroke speed Z axis : 0.500 mm/min Max. Stroke speed Z axis : 14000 mm/min Stroke frequency Z axis : max. 5 Hz Stroke W axis : 635 mm Rapid traverse rate W axis : 1150 mm/min Planetary speed C axis : 5 - 300 rpm Stroke U axis (radial feed) : 5.5 mm Distance between columns : 970 mm Table length : 1440 mm Table width : 860 mm Max. distance spindle nose / table : 750 mm Max. load on table : 800 Kg With equipment

The RVU grinding machines set new standards in highprecision machining and are especially suitable for high precision grinding applications in the bearing and aerospace industries. The range can be equipped with up to four watercooled grinding spindles which can achieve a performance of 45 kW at 18,000 rev/min. (according to the type of grinding wheel selected) The RVU facilitates a complete machining processing without interruption as optional dressing units, grinding wheel changers and workpiece measurement are available. Additional options for hard metal machining boring and workpiece measurement increase the possible applications of the machine series considerably.

Fewer rejects thanks to high concentricity and axial runout accuracies (< 2 μm) Wide manufacturing range thanks to precise and powerful table drive (torque motor) Increased productivity through complete machining in just one setup

The handy drill grinders are ideal for grinding HSS- and VHM spiral drills. HSS drills are ground with CBN grinding discs and VHM drills with diamond grinding discs. Through the adjustable point angle from 90-140° and the adjustable point thinning equipment, these models can be used universally for different drill types. Easy handling and their efficiency make this machine a real winner in the field of drill grinding. Approx. 0.3mm is removed during each grinding process. The double-bearing grinding equipment guarantees a precise finish. The EDG 213 covers a drill diameter range from 2-13mm and the EDG 1226 from 12-26mm. Advantages: Precise regrinding of HSS and VHM spiral drills Easy operation Compact construction Fast and easy grinding disc change Point angle adjustable from 90-140° Adjustable point angle mechanism Comprehensive delivery accessories

We present semi-automatic grinding machine F-Grinder to sharp punching tools (punches and dies) for various models and systems of punching presses: Trumpf Trumatic, Trumpf Trupunch, Boschert, Haco, Pullmax , Amada, Finn-Power, Prima-Power, Durma, Schiavi, LVD, Strippit, Danobat, Yawei, Nisshinbo, Euromac, Baykal, FIM, Murata Muratec, Rainer, MVD, Tailift, SimasV, Yangli, Peliant, SNK, Pullmax, Hesse-Maschinen, Ermaksan, Dener, ITEK, SMD etc. Grinding of punches and dies with height up to 230 mm, diameter of 180 mm. Control panel SIEMENS TOUCH. Machine is with coolant, closed grinding area, 3-jaw universal chuck, no any additional adapters are needed. Table tilt to make the angle grinding. Please contact by E-mail for the detailed offer. This is the advertisement, not the official offer. All the mentioned brands and trademarks pointed just for the information and are the property of their respective owners.

Width 100 mm Bedplate and load bearing structure with easy dismounting Support cross members Main shaft group Front and rear plate unit Feed roller unit with micrometric adjustment Main drive unit Brush and feed rollers unit driven by servomotor Grinding wheel dressing unit gr. 36 Pneumatic control panel Electrical control panel Electronic programmable logic unit using a dedicated software for total management of machine functions with dust suction device CZ Dust Collector C4 Metering device (Alarm with light to inform about maintenance periods)

Defense industry is one of the most important element for every single nation. We are proud to serve Turkish defense industry with costum design machining parts. Osmak is your reliable solution partner of many type of custom design machining parts. Please do not hesitate to contact us to place your order.

VERTICAL LATHES : Passage : Max. dia : 4 m, Height : 2 m CENTER LATHES : Max : 10 m between extremities BORING MACHINES : Table of 3 m x 4 m MILLING MACHINES : Stroke : 1.4 m x 0.7 m DRILLING MACHINES : Drilling capacity : Dia : 75 mm PLANING MACHINE : Table of 6.35 m x 1.25 m SLOTTING MACHINES : Stroke : 350 mm, Dia : 1.2 m GEAR CUTTING MACHINES : Dia : 400 mm, Module : 12 GRINDING MACHINE : Cylindrical SAWS : Cutting capacity : 330 mm OVERHEAD TRAVELLING CRANES : Up to 20 tons It enables the complete assembly and controls of our productions (filter-presses…). This workshop contains mainly portable tools but also overhead travelling cranes of 10, 15 and 20 tons.