Machine upgrading - Import export

As a result of the geographical location of TCM - THOMAS CONSTRUCTIONS MECANIQUES in the heart of the Vosges, the paper industry is also one of the four historical sectors of activity that have driven our growth. We work closely with the main paper mills in the region which, despite the increasing global nature of their business, have still shown us unfailing loyalty. Beyond special machinery, this collaborative work has helped us to develop specialist expertise in : the upgrading of existing production plants to reduce set-up and adjustment times and increase productivity conveyor systems and roller elevators Applications and projects : conveyor systems roller elevators special packaging and wrapping machines the upgrading of existing paper mills to reduce set-up and adjustment times and increase productivity Related operations on customers’ sites : maintenance of equipment and infrastructure repairs

This high performance computer-controlled machine provides maximum economic efficiency at treatment of big batch volumes at high throughput! The comfortable operator features on newest level leave no wish unfulfilled: touchscreen operation, USB/SSD hard disk, network connection (support via internet), recipes memory, user management, logging/documentation/traceability and optional barcode scanner/ID key. At any time, this machine is ready for upgrade to automated application, from the automatic loading & deloading of the machine up to a complete full automated feeding & forwarding system. For industry 4.0 demands, the E90 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control via OPC-UA server is possible, too. Furthermore, this machine is able to perform cryogenic deburring without need of blasting media (drum-only deflashing), suitable for special applications only.

WATTSAN A1 1313 machine has a working field of 1300×1300×200 mm, an ER-20 spindle with a power of 2.2 kW, and a water cooling system. A stepper motor controlled by the Yako 2405 driver is responsible for moving the portal. The body of the machine is a welded structure made of steel profile, the weight of the machine is 500 kg. The maximum travel speed along the axes is 25,000 mm/min, the maximum speed in operation is 15 000 mm/min. Spindle speed can reach 24000 rpm. The table has a slatted T-slot cover. The machine is controlled by NcStudio software. To upgrade this machine, we can install: vacuum table. DSP controller. Chip removal system. Manual auto lubrication. More powerful spindle or additional cutting heads. Rotary device for processing cylindrical products. Tool sensor.

WATTSAN M1 6090 machine has a working field of 600×900×200 mm with a slatted table cover. A spindle with an ER-20 collet chuck and a power of 1.5 kW, together with a water cooling system (for stable operation of the machine) are included in the basic package. The body of the machine is a welded structure made of steel profile, the weight of the machine is 500 kg. The maximum movement speed along the axes is 25000 mm/min, the maximum speed in operation is 15000 mm/min. Spindle speed can reach 25000 rpm. The machine is controlled by NcStudio software. To upgrade this machine, we can install: DSP controller.

WATTSAN M1 2030 wide-format machine has a large working area of ​​2000×3000 mm with a slatted table top. The design includes a spindle with an ER-25 collet chuck and a power of 6 kW. An air cooling system and a built-in vacuum cleaner for collecting wood chips and dust are also available for an additional fee. The leadshine 860 stepper motor driver is responsible for moving the portal, the machine is controlled by the operator through NcStudio. The body of the machine is a welded structure made of steel profile, the weight of the machine is 1400 kg. The maximum travel speed along the axes is 25 000 mm/min, the maximum travel speed during operation is 15 000 mm/min. The spindle speed reaches 24 000 rpm. If you want a more upgraded machine, we can install: Vacuum table. DSP controller. Syntec control system. chip removal system. manual auto lubrication. more powerful spindle or additional cutting heads. rotary device for processing cylindrical products. tool sensor.

The FRP 05 equipment has been designed to produce optical fiber ribbons up to 12 (max. 24) fibers. The operating is simple and the equipment is multi-various (various pay-off and take-up reels, fiber tension measuring, software-update, options, accessories etc.). High speed ribbon processing Production of multi-fiber elements (CFU) Operational speeds up to 1000 m / min Processing of up to 12 (max. 24) fibers Modular designThe system basically comprises five main components whose frames have been designed for later installation of various options. This allows the machine to be upgraded at moderate cost as the need arises, e.g. for ring marking, higher UV curing performance, etc. FEATURES Ribbon production speed up to 1000 m/min including high precision ribbon printing Inline coloring in one single step with ribbon/CFU production Compact fiber bundles with UV-coating multi-layer structure Flexible ribbon with 200 µm fiber

MODULAR CONSTRUCTION The system comprises five main components whose frames have been designed for later installation of various options. This allows the machine to be upgraded at moderate cost as the need arises, e.g., for ring marking, higher UV curing performance, etc. MAIN COMPONENTS TPO1-K Autotraversing Pay-off Unit CCD1-K Coloring and UV curing Station Ink supply system, high-speed coating head, and high performance M550 UV irradiator unit mounted on a common frame. UVM1-K Second coloring and UV curing Station for speeds up to 3000 m /min TUD1-K Take-up High-speed capstan and take-up system with separate control cabinet. PCI1-K Control Unit FEATURES Fiber tension sensors ensure optimized fiber tension control. Automatic reel size detection makes it extremely easy for the operator to adjust the traversing system New M550 UV irradiator with control system that constantly measures the irradiator power and automatically adjusts the power

TYP C 043/B Cutting, stamping and bending device for axial components Description To facilitate the placement of short axial leaded components that must be cut before insertion into the circuit board to the appropriate length and bent to the required height and - if necessary - marked. This axial taped components are processed in high- components. The machine type C 043 / B can be adjusted using the adjustment spindles cutting length and the embossing position. The setting is displayed on the relevant scale of the device. Optionally can be monitored through a digital display setting. The embossing tool is specifically for connecting pins and is manufactured according to customer requirement. The machine can be upgraded for the various tools. The taped components are fed into the machine and processed automatically. The transport speed is infinitely variable. The tool change for other forms of bending takes about 5 minutes. Components

TYP C 043/BS Cutting, stamping and bending device for axial components Description To facilitate the placement of short axial leaded components that must be cut before insertion into the circuit board to the appropriate length and bent to the required height and - are marked - if necessary. This axial taped components are processed in high- components. The machine type C 043/BS can be adjusted using the adjustment spindles cutting length and the embossing position. The setting is displayed on the relevant scale of the device. Optionally can be monitored through a digital display setting. The embossing tool is specifically for connecting pins and is manufactured according to customer requirement. The machine can be upgraded for the various tools. The taped components are fed into the machine and processed automatically. The transport speed is infinitely variable. The tool change for other forms of bending takes about 5 minutes. Components

The MultiStick is able to tailor up to 6 different forms and capable of filling up to 6000 lipsticks per hour in 24/7 operation. Thanks to the new Plug & Play Technology with the rail mounting system for process stations, the machine can be easily upgraded without major frame rework. It also offers an optimized footprint with integrated compounding. The MultiStick assures the ultimate process flexibility in the whole filling technology.

Lipstick Filling and Processing Line The L 1800 is a sustainable and economical solution to serve all types of manufacturers of cosmetic products. The very compact L 1800 is able to produce up to 1.800 lipsticks per hour in 24/7 operation. Furthermore, the machine can be upgraded very cost-efficient for producing top filled products such as lipgloss, making it our most compact multi-functional machine available. Features: Weckerle Soft Mold Lipstick Molding Technology, Ergonomically comfortable machine with simple and intuitive handling, Small footprint enables highly efficient use of workspace, Innovative quality inspection camera

FAL stands for Flexible Assembly Line and offers flexible solutions to automize the processing of your products to the desired level. It covers Upstream and Downstream processing modules and can be integrated to any Filling Line for Cosmetics, Food and Pharma according to your needs. Machines can be upgraded with customized modules at any time. Options for Upstreaming i.e. for base/bottle or cap/applicator feeding: - FlexFeeder with up to 200pcs/min throughput – bulk or tray delivered - Tray tower system especially for high-class and scratch-sensitive products - Plate feeding system for a cost-efficient solution for bulk-delivered products - Linmot or servodriven controlled positioning of the products A high automization will reduce the cost per piece, adds stability and reliability to the process and makes your production efficient.