Threaded inserts for plastics - Import export

The TECH-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They feature a unique combination of helical knurls with opposite directions and knurled flanges, which substantially increase torque and pull-out resistance, even compared to the SONIC-SERT inserts Installation is simplified by the symmetrical nature of the insert, eliminating the need for orientation during automated or manual feeding Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as TECH-SONIC, with equivalent shape, features and dimensions

The FLO-SERT are inserts for plastic with installation during plastic molding Suitable for installation in a wide range of thermoplastics and thermosets Blind bottom prevents plastic inflow inside the insert Unique design with three opposite helical knurled bands, combined with hollow parts, provides very high torque and pull out resistance Also known as FLO-TECH, with equivalent shape, features and dimensions

The HEAT-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics Designed for installation in notch-sensitive amorphous thermoplastic materials. The rounded knurling reduces stress on the contact surface while avoiding stress on the material in which it is inserted Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet They are available in unheaded and headed (flanged) versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. Also a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications Unheaded inserts in addition are symmetrical so they do not need to be oriented during installation process

The S29, S30 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The S29, S30 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S29, S30 inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The SONIC-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They are designed for quick and economical installation Opposing knurls of the insert offer high torque and pull out performance Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as SONIC-LOK, with equivalent shape, features and dimensions

The S19, S20 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S19, S20 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S19, S20 Short inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S14 (Short version) are inserts for plastic with heat/ultrasonic installation into tapered holes with an 8° angle In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The tapered form facilitates proper seating and maximizes the surface contact between the insert and hole wall prior to the application of heat or ultrasonic vibration. These inserts are the best choice when using ultrasonic insertion techniques The insert's straight-toothed upper ring and oblique-toothed middle ring provide high torque and pull out resistance, ensuring complete filling of the plastic material in the cavities below Installation must be carried out using heat conduction or ultrasonic machines.

The S14 (Long version) are inserts for plastic with heat/ultrasonic installation into tapered holes with an 8° angle These are the longer versions of the S14 Short inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The tapered form facilitates proper seating and maximizes the surface contact between the insert and hole wall prior to the application of heat or ultrasonic vibration. These inserts are the best choice when using ultrasonic insertion techniques The insert's straight-toothed upper ring and oblique-toothed middle ring provide high torque and pull out resistance, ensuring complete filling of the plastic material in the cavities below Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Inch version from 2-56 to 5/16-18 is available upon request

The PRESS-SERT are press-in expansion inserts to be installed into cylindrical holes Suitable for applications in thermoplastic materials The combination of flat and knurled areas ensure high torque and pull out performance normally achievable only with inserts that are installed by a hot/ultrasonic process These inserts are installed by simple pressure, without need for special equipment Also known as PRESS-LOK, with equivalent shape, features and dimensions

The S50, S51 are press-in inserts to be installed into cylindrical holes Suitable for soft thermoplastics The helical knurl of the outer surface is specially designed to facilitate insertion by allowing maximum plastic sliding of the material in the serration grooves They allow easy and low-cost assembly, as no special machinery is required Offer moderate pull-out and good torque resistance They are available in unheaded S50, and headed (flanged) S51 versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. In the S51 a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications The S50 in addition are symmetrical so they do not need to be oriented during installation process.

The EXPANSION-SERT are press-in expansion inserts to be installed into cylindrical holes Suitable for applications in thermoset plastics Due to its diamond knurled design, this insert penetrates for a minimum length within the hole walls without decreasing tensile strength. This feature makes it ideal for applications in hard thermoset plastics They are recomended for applications where high resistance values are not required They are installed by simple pressure, without the need for special equipment Headed (flanged) and reverse-headed (reverse flanged) versions are also available. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. In inverted flange inserts, a screw can be inserted on the opposite side of the flange, offeing very high pull-out resistance Also known as BANC-LOK, with equivalent shape, features and dimensions

The THREAD-SERT are self-tapping inserts to be installed into cylindrical holes Suitable for installation in a wide range of thermoplastics and thermosets They are particularly designed for applications that may involve a high tensile load Very easy installation, also using a simple screwdriver Available in two versions with o without head. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. This feature is also useful in applications with electrical contacts Also known as SCREW-SERT, with equivalent shape, features and dimensions

The S10 are self-tapping thread forming inserts to be installed into cylindrical holes Best suited for ductile, softer thermoplastics or thermosets They provide the best pull-out resistance for a post-mold installed inserts Very easy installation, also using a simple screwdriver Symmetrical shape, they do not need to be oriented during installation process, thus can also be easily used in automatic systems Inch versions from 4-40 to 1/4-20 also are available on request

The Thread repair kit 4 diameters includes the most popular sizes in the various pitches available (see data sheet). For each of the four diameters the kit contains 1 finishing thread insert tap, 1 installation tool, 1 cutter and 15 thread inserts. All contained in a practical plastic case, easy to store and transport Our thread repair kit is one of the most professional helicoil kits on the market. The installation tool is equipped with a threaded nose to prepare the helicoil thread insert to the size of the thread, making installation simple and safe Excellent choice for repairing damaged, span and worn threads in steel, iron, aluminum, alluminium alloys and hard plastic materials Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and selftapping bushes, which have always been recognized by the market as products of excellent quality

Metric helicoidal thread inserts in stainless steel (helicoils) Reinforce the thread in low shear strength materials, such as aluminum, aluminum alloys, etc. Allow to restore a damaged thread to its initial size, ensure extremely reduced intervention time The reduced diameter of the first turn ensures that the thread insert can be placed into a hole like a regular screw For installation you may use taps and tools available in this sections: Thread insert taps, Installation tools for thread inserts Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and selftapping bushes, which have always been recognized by the market as products of excellent quality