Gear cut - Import export

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

Cylindrical ground gears are cut by hobbing machines of the latest generation and finished by Reischauer and Gleason CNC grinding machines equipped with automatic loaders and special software that allow the correction of the twisting errors that may occur in helical gear and, with special ground cycles strategy minimizing noise of gears in operation. ITALGEAR can also make the finishing of the gears after carburizing heat treatment adopting the Skiving technology, which allows the precise finishing of gears through superfinishing of the teeth with a hard metal PVD coated hobs. The technology allows production of groundquality precise gears while reducing cutting time and costs effective at the same time. On request, ITALGEAR engineers can team up with the Customer R&D and suggest any appropriate measures to optimize the gear meshing in order to obtain low noise in operation.