Automatic loader - Import export

Thanks to its innovating system, SBL takes, counts and moves the bars for shearline feeding in a completely automatic way. With SBL you save money and enhance productivity due to its flexibility. Advantages 1. ‘SBL’ is extremely fast so it can feed more bars compared with manual feeding. The result is higher productivity per hour for any kind of shear line. 2. No need of hard and dangerous bar handling so no need of people for such operation resulting in great money saving. 3. The elimination of manual bar feeding enhances security at job site. 4. “SBL” special structure makes it possible to feed shearlines with higher a number of bars of different diameter and length resulting in a. drastic reduction in machine setup; b. plant overall dimensions determined by clients’ room available; c. higher flexibility of the plant.

Bidirectional automatic stirrup bender from bar, allows to produce stirrups and cuttosize bars using wires up to Ø 22 mm (#7). Driven by electric servomotors. Bar Wiser 22N stirrup benders are equipped with Max. pulling speed 120 m/min (400 ft/min) Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 32 mm (#10). Driven by digital electric servomotors. Bar Wiser 32 bar shaping machine are equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 28 mm (#8). Driven by digital electric servomotors. Bar Wiser 28 bar shaping machine is equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) Bar Wiser 28 Pack 0 Storage rack pneumatically operated.

Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 25 mm (#8). Driven by electric servomotors. These automatic stirrup benders and bar shaping machines are equipped with Max. pulling speed 120 m/min (400 ft/min) Semiautomatic cycle for shaped wires with bends on both ends Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) 3D version for the production of tridimensional pieces.

Cylindrical ground gears are cut by hobbing machines of the latest generation and finished by Reischauer and Gleason CNC grinding machines equipped with automatic loaders and special software that allow the correction of the twisting errors that may occur in helical gear and, with special ground cycles strategy minimizing noise of gears in operation. ITALGEAR can also make the finishing of the gears after carburizing heat treatment adopting the Skiving technology, which allows the precise finishing of gears through superfinishing of the teeth with a hard metal PVD coated hobs. The technology allows production of groundquality precise gears while reducing cutting time and costs effective at the same time. On request, ITALGEAR engineers can team up with the Customer R&D and suggest any appropriate measures to optimize the gear meshing in order to obtain low noise in operation.

Stationary pile turner Master Toppy comes with the ACS (automatic centering system) for a quick and precise centering of the pile onto the plastic pallet. This allows for a "Non-Stop" cycle. Beside the ACS , Toppy Packaging offers: - The automatic pallet dispenser - The automatic pallet loader