Pvd coating - Import export

The common roots shared with the Poppi Forging Industries provide ITALGEAR a facilitated access to the forging facilities of the Group and particularly the ability to source electrical upsetted parts with dimensions that are predetermined by specific software’s that allow minimizing the stock material hence resulting into superior quality and price effectiveness of the finished product. Gears of shafts and axle shafts, after their heat treatment, can also be finished with the use of the Skiving technology that makes use of specific hard metal hobbing tools that are PVD coated. The Skiving technology allows production of gears that combine a high quality finishing with reduced machining time and costs.

Cylindrical ground gears are cut by hobbing machines of the latest generation and finished by Reischauer and Gleason CNC grinding machines equipped with automatic loaders and special software that allow the correction of the twisting errors that may occur in helical gear and, with special ground cycles strategy minimizing noise of gears in operation. ITALGEAR can also make the finishing of the gears after carburizing heat treatment adopting the Skiving technology, which allows the precise finishing of gears through superfinishing of the teeth with a hard metal PVD coated hobs. The technology allows production of groundquality precise gears while reducing cutting time and costs effective at the same time. On request, ITALGEAR engineers can team up with the Customer R&D and suggest any appropriate measures to optimize the gear meshing in order to obtain low noise in operation.

PVD coating is commonly used on seaming chucks made of steel.