Welding plastic - Import export

The REK-B offers all advantages of the high technical level of the OMEGA III series, particularly regarding precision and reliability. The machine may be integrated in an automatic production line and controlled via a higher-ranking control system (PLC). Options: • Hydraulic oil brake • Working table • Housing • Light curtain • Rotary table • Control of external periphery Advantages: • Easy programming via touch panel TP 270 • Display of time-travel curve and pressure-time curve after the welding cycle on a graphic display with plain text. • Regulation of the welding forces via proportional valve technology. • The machine REK-B offers many possibilities for analysis, control and regulation. • Three welding models in order to meet the requirements of each application • Positioning of the spin head prior to and after the welding process • Display of the ongoing process parameters ( welding travel, -time).

The KLN QSW 400 L is a modular laser welding machine. The advantage of the modular structure is that the central laser welding machine can remain unchanged in the various welding tasks and only the housing and its frame structure must be adapted to the actual welding task. Thus, a well-tried laser welding unit can always be used. Moreover, adaptions to other welding tasks can be easily integrated, e. g. with rotary table, tool carrier, conveyeor or sliding table. Laser: Water-cooled diode laser with 300 W optical output power Wave length 980 nm ±10 nm Pilot beam at 650 nm ±15 nm (<1 mW) Optical fibre suitable for wave length 780-1030 nm Focal distance of collimation 58 mm Focal distance f-theta objective 635 mm Operating distance 728 mm Operating field (scan field) 415 mm x 415 mm

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The S series is the standard version of the Omega. An ultrasonic high-performance generator and and a separate control with a larger touch panel are available. There are also 12 program memories available. The separate control also enables the process data to be read, the travel distance to be measured and greater connectivity.

Basically the TOOLMASTER versions vary by their tool design, their size of useable surface and the degree of automation. All versions are suitable for high temperatures and optionally equipped with fire protection engineering, which quickly separates the tool in case of energy drop or timeout. KLN also manufactures special machines adapted to your individual requirements. TOOLMASTER "Basic" as well as type HE 50/30 are standard machines. The versions "Advance", "Semi-Automatic" and "Automatic" are made with tools in sandwich design. This makes possible the handling of upper tool, hot plate element and lower tool as a compact unit. They are designed particularly for quick and frequent production changes. The HE/SA has a horizontal concept with servo-drive technology for quick and precise movements. The TOOLMASTER CC has been developed for applications with two welding tasks in one cycle. Almost all machine versions can be provided with pneumatic or servo-motor drives.

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The X series is the premium version of the Omega series. This series is also equipped with a proportional valve for a defined pressure control. In addition, this Omega series has a pneumatic pressure / counter pressure system and thus ensures smooth movement even at low pressure.

The device is used as hand pistol for riveting, welding and edge folding of plastic parts. The weight of the welding pistol is lower than 900 g. The optimum design of the welding pistol allow for a particularly comfortable handling. The titanium booster ensures a maximum safety of the converter and optimal adaptation to the various tools. Advantages of the SPK version: By the permanent cooling of the piezo-ceramic transducer and the titanium booster an extremely high performance period can be achieved. The cooling air pipe is integrated in the HF control cable. Advantage: No disturbing connective elements for a separate pipe, and the cooling air is led directly to the spots to be cooled.. For this the grip is fitted with an exhaust port for the cooling air, into which cooling pipes can be simply screwed in. In this version the generator is also cooled by an incorporated ventilator. As an option we can offer hand welding devices with energy control

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The A series is the basic version of the Omega. Time and energy measurement are available for process monitoring. Compared to the S-du X-series, the generator and control are combined. This makes the A-series more compact, but limits the number of welding modes and storable programs.

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window

Plastic for welding … Welding is often the simplest and best way of fastening. The range of different perforated plates offers a wide range of applications. Size and quantity of the welding joints depend on the substructure and must be defined on site. Please note that the perforated metal sheet can under no circumstances take over any static functions. The secutex buffer pad is simply disconnected by grinding away the welding spots. These are the advantages Simply weld onto the item to be welded No need for repeatable holes in the workpiece No holes in the secutex impact protection material Applications On all metal surfaces On thin metal walls Everywhere where screwing is not possible or screw holes are unwanted Examples Collecting basins Ramp protection metal boxes Container Forklift Gripper Girder protection Pallet truck 1. Perforated metal sheet, overhang at the side This version is suitable for welding onto flat surfaces and extrawide profiles of construction steel.

We adapt our filter bags exactly to your specific requirements and thus create the highest process reliability for you. FTJ filter bags are available in sewn and welded design, with plastic collar and stainless steel ring. We offer standard filter bags, high performance filter bags and absolute rated filter bags. Microfiber multi-layer filter bags with up to 3 m² filter area Very high solids absorption capacity (up to approx. 2 kg) Extremely long service life Graded depth filtration (with integrated pre-filters) Absolute rated separation of 98 - 99.99% Guaranteed without fibre migration Fully welded seams

We adapt our filter bags exactly to your specific requirements and thus create the highest process reliability for you. FTJ filter bags are available in sewn and welded design, with plastic collar and stainless steel ring. We offer standard filter bags, high performance filter bags and absolute rated filter bags. High performance filter bag made of needle felt in PP or PES (welded/sewn version) Longer lifetime Higher dirt absorption capacity Fully welded seams Special bag filter seal Full compatibility with the entire FTJ filter housing program Production according to the highest quality standards

We adapt our filter bags exactly to your specific requirements and thus create the highest process reliability for you. FTJ filter bags are available in sewn and welded design, with plastic collar and stainless steel ring. We offer standard filter bags, high performance filter bags and absolute rated filter bags. Made of monofilament fabric (surface filtration) Optionally with plastic collar or stainless steel ring

We adapt our filter bags exactly to your specific requirements and thus create the highest process reliability for you. FTJ filter bags are available in sewn and welded design, with plastic collar and stainless steel ring. We offer standard filter bags, high performance filter bags and absolute rated filter bags. Standard filter bags made of needle felt in PP or PES Optionally with plastic collar or stainless steel ring or galvanized ring

Hotmelt Extruder OptiMel has developed an extruder system that is specially adapted to the conditions and parameters in electronics encapsulation. A special design uses the advantages of the extruder when melting the materials and implements the injection via an additional piston unit. This process avoids pressure peaks and combines the advantages of extruders with the requirements when processing sensitive electronic components. product [extrusion tools, extrusion tools, hotmelt application systems, extrusion tool, extrusion tool, plastic welding extruder, hotmelt adhesive, extruder systems, extruder system, extrusion machines, hotmelt, hotmelt adhesives, extruder construction, extruder pumps, extrusion machine]

Broad temperature range 50 to 3200°C 4-year warranty Durable IP65 (NEMA4) housing Visible through the lens sighting and manual variable focus plus optional laser sighting, video camera, or LED sighting LAN/Ethernet interface with PoE for sensor communication (ASCII, Video, and Webserver) Profinet interface option Programmable relay output Fail-safe alarm Isolated analog input/output Rugged stainless-steel housing Dirty-window alarm Endurance software for remote configuration, remote monitoring, and field calibration In addition to single-color models, the series also comprises two-color (ratio) pyrometers and models with a remote sensor head (Endurance Glass-Fiber). APPLICATIONS Metals: forging, hot rolling, rod/wire production Heat treating & annealing Induction heating Lightbulb and halogen lamp production Glass melting Semiconductor furnaces Cement & lime kilns Refuse burning Carbon graphite production Foundry & welding Rubber & thick plastic

Temperature range: 250 °C to 3200 °C 4-year warranty Durable IP65 (NEMA4) housing Manual Variable focus Sighting options: Laser through the lens and Visible through the lens Video Camera through the lens and Visible through the lens LED through the lens and Visible through the lens LAN/Ethernet interface with PoE for sensor communication (ASCII, Video, and Webserver) Profinet interface option Programmable relay output Fail-safe alarm Isolated analog input/output Rugged stainless-steel housing Dirty-window alarm Endurance software for remote configuration, remote monitoring and field calibration Single or two color models available APPLICATIONS Metals processing: molten metal/forging, hot rolling mills, rod/wire mills Heat treating & annealing Induction heating Lightbulb and halogen lamp production Glass melting Semiconductor furnaces Cement & lime kilns Refuse burning Carbon graphite production Foundry & welding Rubber & thick plastic

The most simple way of welding thermoplastic materials is to use the ultrasonic manual welding device. This is particularly well suited for applications in prototype design, for processing of single products, small series and repairs. Regardless of caulking, swaging, staking, cutting, or spot welding, the HSG ultrasonic manual welding device is easy to use, provides variable power rating, and can be equipped with all types of conventional sonotrodes (35 kHz).

The name delivers what it promises. The ultrasonic welding machine HiQ VARIO can be configured to completely suit the customer’s needs. A large number of pneumatic drive modules with different strokes and cylinder diameters are available, always including the reliable proportional valve technology by Herrmann Ultraschall.

The core of this ultrasonic welding machine is the patented pneumatic HMC drive concept. It combines the benefits of pneumatics with the dynamics of an electrical drive and allows for selection of any optional start point for the weld process. The SoftTouch mode protects the sensitive joining area of the plastic parts to be welded during contact of the sonotrode.

Robustness, accuracy, and simplicity are attributes characterizing this ultrasonic welding machine. The entry-level models already include a position measuring system and proportional valve technology as basic equipment. Moreover, password protection and part counter are standard. Precision guiding rails and reliable drive components ensure repeatable welds.

The LVW series covers smaller applications with machines of approx. 500 mm width and large applications up to a width of 2000 mm, like pallets, bumpers and more. As a principle our standard machines are equipped with an hydraulic lifting table. Depending on the machine size a contact force of up to 70 kN can be applied. This is necessary for large suction pipes made of PA 6.6 GV30 with heavy distortion or very large welding surfaces. Our vibration welders are fitted with our patented CPC system. This kind of regulation which is integrated in the converter stimulates the vibration unit with optimal resonance frequency. A low energy consumption is guaranteed during the friction phase. It is not necessary to enter the frequency parameter in the machine, as it is permanently “optimized”. This, the KLN drive systems are independent from the tool weight. The tool weight is solely limited in height, caused by the mechanical design and the high accelerating powers arising in these systems.

For the assembly of plastic parts, which differ in size and condition and would therefore not be suitable for standard machines, we recommend the use of special equipment with several ultrasonic units for ultrasonic welding and processing methods. • Riveting • Welding • spot welding • punching • flanging • cutting • embossing • printing Multi-head systems These machines can also be used to accomplish complex tasks, e.g. the combination of different welding techniques, like spin welding and hotplate welding and for numerous automated processes

One of the advantages which distinguishes the thermal riveting procedure from other assembly techniques is the safe form-fit. Another advantage: the thermoplastic cannot embrittle as in the case of ultrasonic welding. Apart from the well-established welding techniques for plastic parts in series, KLN Ultraschall AG also develops and produces in Heppenheim equipment for thermal riveting. This technique is still regarded as a very special procedure and has important advantages in comparison with ultrasonic, hot plate, vibration or spin welding. Thus it can be interesting for additional fields of application. This procedure is particularly applied for plastic parts having safety features. In contrast to the ultrasonic riveting, the thermal riveting can be applied without any problems for plate/ plastic assemblies, as no swinging tools are touching the plates which could endanger the assembly.

KURO cable protection pipes made of unplasticised PVC-U are ideal for the pressure-free underground installation of power and telecommunications cables. They also ensure perfect protection against all kinds of mechanical damage when used as cable protection pipes. HERE‘S HOW YOU BENEFIT: - Manufacture according to DIN 16873 and 8061/8062 - Advanced integral ring seal socket technology with permanent seal and long socket

KURO cable protection pipes made of unplasticised PVC-U are ideal for the pressure-free underground installation of power and telecommunications cables. They also ensure perfect protection against all kinds of mechanical damage when used as cable protection pipes. HERE‘S HOW YOU BENEFIT: - Manufacture according to DIN 16873 and 8061/8062 - Advanced integral ring seal socket technology with permanent seal and long socket

A real eyecatcher - the carriers shoot through the fully transparent tubes and bends in full view. Especially in trade fair stand construction, polymethyl methacrylate offers vast scope for elegant design. Because it‘s halogen-free, PMMA is not only good-looking but also meets the highest fire protection requirements.

This „three parter“ is available in all dimensions from 50 - 300 mm. The PVC forwarding tube in your specified size is embedded in PU foam sheathing and additionally protected by a rugged corrugated PEHD pipe. The PVC underground tube is also available with a smooth outer tube.

Safe - fast - easy: these are the key properties of the KURO PEHD underground tube programme. This is the only absolutely watertight underground pneumatic tube that doesn‘t require a forwarding tube because the carriers travel directly in the specially dimensioned system.

The stand-out features of our HLF programme are the low-smoke and non-toxic composition. What‘s more, the tubes are just as easy to install as PVC pneumatic tubes. These special tubes are used in public buildings, hospitals, airports or places where large numbers of people gather.