Welding components - Import export

For our customers in the automotive and housing industry, we produce deep-drawn stainless steel pots with an integrated axle as a monobloc component. These are used in water pumps for electric vehicles. Our customer from the automotive industry needs pots with an integrated axle that holds a rotor. Up to now, the pot and axle have been joined in a centred manner by means of welding. The customer's wish was to produce a one-piece component to avoid welding. Deep drawing is the ideal technology for this. The size of the component required larger presses than were previously available. Therefore, we first developed tools as prototypes for larger presses on behalf of the customer. After practical tests at the customer's premises as well as at the end customer's, our client decided on a tool that was ideally suited for the production of the component in series.

With the complete assembly of assemblies, we offer you an all-round package: - We buy all the materials you need. - We straighten, staple and MIG MAG weld the individual steel construction components exactly according to your specifications and complete the components using high-precision CNC machining. - We assemble the finished, repeatedly tested components in our 2000 square meter assembly hall according to your construction plans into ready-to-install modules. - We check the final assembly down to the smallest detail. - We deliver the finished end product to you. Are you looking for a reliable service provider to implement your next project? We look forward to your inquiry.

Pleated Filter Cartridge Type: PPA Pleated PP-Membrane or nonwoven PP support nonwoven Hard cage Core + end caps made of 100 % polypropylene, meet requirements of FDA guidelines. Thermal welding processes seal all components No adhesives or extractable materials Version: DOE SOE 226 – O-Ring / Bayonet / Spear P7 SOE 222 – O-Ring / Flat P3 SOE 222 – O-Ring / Spear P8

RSD is our short name for a laser head consisting of a total of 2 motorized axes for use in large-format laser machines in gantry design for 3-dimensional laser cutting / laser welding of components. The horizontal main axis of the laser head permits endless movement, even during the rotary movement the axes below are permanently supplied with cooling water, process gases and all electrical signals. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with coatings of least absorption, or alternatively glass optics. The use of an adaptive optics optionally allows the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection.

We provide you with many years of practical experience and innovative solutions from the initial idea through conception and planning to the development and production of your components. We focus on your individual requirements and ideas when it comes to different problems in component design: Welding distortion Processing of the component Weldability of the component Material selection Cost-effective implementation

Exactly tailored to the respective process requirements of the devices, VersaWeld provides high productivity from the beginning. The application determines which laser source will be used and thus stainless steel, Kovar, Titan alloys and nonferrous metals can be efficiently processed. Typical devices for precision laser welding include sensors, micromotors, medical components and other miniature elements such as housings which require leak tightness.

In many areas, stud welding is considered to be the most economic fastening method for components and is sometimes even the only technically feasible solution. Because the stud is joined with the substructure over the entire surface of the stud without any hollow areas, a high strength can be achieved. STAUFF is now using this proven principle for the installation of pipe, tube, hose and cable clamps in the Standard and Twin Series (according to DIN 3015, parts 1 and 3) with M6 mounting thread, where female threaded weld studs replace the regular weld plates; distance plates made from plastic provide the necessary spacing between the clamp bodies and the substructure. If required, the system can also be adopted for alternative fastening methods, e.g. for clamping belts, cable ties or corrugated cable protection hoses. In addition to the individual components – weld studs, distance plates, clamp bodies and metal hardware required – the company also provides the correspondingly...

Robustness, accuracy, and simplicity are attributes characterizing this ultrasonic welding machine. The entry-level models already include a position measuring system and proportional valve technology as basic equipment. Moreover, password protection and part counter are standard. Precision guiding rails and reliable drive components ensure repeatable welds.

We recommend this laser welding machine especially for working on large molds. The laser arm has a range of almost 2.80 m. The highest working point is 2 m and the lowest is 80 cm. The laser system is positioned on the workpiece quickly, easily and with millimeter precision. With its highly movable arm and flexible, slim look, the ALFlak Max reaches (almost) every welding point. The areas of application of the ALFlak Max are wide-ranging: build-up and contour welding on large machine components and design components as well as on injection molding and forming tools.

An inexpensive entry-level model for laser welding that offers a lot of flexibility and expansion options. With this laser system you can flexibly weld small and large components. The laser power can be selected with 150 W or 200 W, ideal for welding all common metals quickly and reliably. Various work tables can be placed in front of the lifting column. Or you can weld directly on the pallet truck or pallet. This is possible because the resonator can be turned to the side or even to the back. The resonator, which sits in a slide rail, can also be pulled far forward. We also optionally supply a fixed table top for the lifting column. Operation is intuitive via a touch display. A few helpful apps e.g. for programmed circular welding or shell surface welding support the user at work. The laser system is also expandable.

The mobile laser welding machine ALFlak is particularly suitable for laser deposition and contour welding on large machine components, design components as well as on injection moulds and tools The sophisticated movement mechanism of the ALFlak enables you to work comfortably on large components - you can even immerse in deep, bulky shapes with the slim laser arm. With long weld seams, the ALFlak takes advantage of its large travel axes. A weld seam with a length of up to 500 mm is possible without settling - manually or according to a specified program. Welding can be done in manual mode, semi-automatic or fully programmed. The use of an automatic wire feeder or a rotary axis is also possible. It is the versatile possibilities for mobile welding that make it a very special welding system.

Gas-cooled PM MIG/MAG-welding-torches, optional function torch with high-quality OLED graphic display. Available as PM 221 up to 250A, PM 301 up to 330A and PM 401 up to 450A — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights function torch: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace- — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching — Interferences and error messages — 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

Water-cooled PM MIG/MAG-welding-torches , optionally equipped with high-quality OLED graphic display. Available as PM 301 up to 330A, PM 451 up to 500A and PM 551 up to 650A. — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights of function torches: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

The riveting process creates irresolvable interlocking bonds. This is achieved by forming or reforming of thermoplastics. In most cases in this procedure only point-shaped or segmented joints are realized. In contrast to welding of two components there cannot be achieved hermetic joints. A particular version of this procedure is the bonding of plastics with metals, textiles and cardboard. The method is frequently used for wooden decoration parts, into which a chrome decoration strip has to be embedded. As a rule the hot form riveting is carried out in a one-cycle process. A heated riveting stamp forms the riveting head under pressure. After forming the stamp is shortly cooled down in order to avoid adhesion of the plastic material on the thermal riveting stamp. After this short cooling phase the riveting stamp is again moved above.

The riveting process creates irresolvable interlocking bonds. This is achieved by forming or reforming of thermoplastics. In most cases in this procedure only point-shaped or segmented joints are realized. In contrast to welding of two components there cannot be achieved hermetic joints. A particular version of this procedure is the bonding of plastics with metals, textiles and cardboard. The method is frequently used for wooden decoration parts, into which a chrome decoration strip has to be embedded. During the heating-up phase the hot air riveting does not get into contact with the material. A continous hot air flow heats up the riveting pin. Here the forming of the riveting head is carried out with a cold stamp in a separate station. By the cooling phase next in line a lower relaxation of the plastic material is achieved by pressure and mold constraint

Welding construction as required No matter whether pipes, small parts or large components - the welding construction department of Siempelkamp Maschinenfabrik GmbH is able to fulll your wishes thanks to its high-performance machinery. Our welding specialists are able to produce your components using MIG, MAG, UP, TIG, Emanual and electro-slag processes. Numerous certicates attest to the highest quality of our welding work. Key features procedure: MIG, MAG, UP, TIG, E-manual, electro-slag Component weight up to 100 t Pipe forming up to Ø168.3 mm Pipe neck up to Ø270 mm Advantages procedure: MIG, MAG, UP, TIG, E-manual, electro-slag Component weight up to 100 t Pipe forming up to Ø168.3 mm Pipe neck up to Ø270 mm Application of the most ecient welding process for your component Highest quality standards through certied welding work economic production of tubes by our forming and necking machine

We support you throughout your design process and consider all the necessary technical requirements for welding. We can also produce components and assemblies from scratch. METZEN supports you with everything from purchasing materials to welding, mechanics, required checks and authorisations, surface treatment and, finally, documentation. Our product range includes normal steel vessel construction, stainless steel vessel construction/stainless steel pressurised vessel construction and aluminium vessel construction.