Welded joints - Import export

Rotationally symmetrical driving gears in a line producing for automotive industry are mutually connected by electron beam welding. The camera inspection carried out until was not able to assess the quality of the weld seams at the required precision. Non-contact laser measurement system Particular Challenge: As the welding seams show a high reflectivity and are located at a position hard to access, inspection is difficult, all the more so as they dispose of a width of only 500µm. Therefore it is quite a challenge for the laser measurement system. The QuellTech solution: A QuellTech Laser Scanner Q4-5 with extremely small shape factor and high resolution proved to be perfectly suited for this application. In order to suppress reflections from elements in the surroundings, a particular algorithm has been integrated. Furthermore, this laser measurement system features a particularly adapted laser wavelength and an ultrafine laser line.

We have a production hall at disposal, offering welding services where we can undertake welding projects and perform welds or joints for our clients. We offer a comprehensive range of welding services tailored to meet the unique needs of our clients. Our highly skilled welders are proficient in MIG/MAG, TIG, and spot-welding techniques, ensuring expertise across diverse welding complexities. From precision welds to intricate joints, we specialize in working with various steels and stainless steels. Our commitment to quality craftsmanship and attention to detail make us the ideal partner for your welding requirements. Trust us to bring your vision to life, as we seamlessly execute welding projects and deliver flawless welds and joints.

The material for this Fluorpolymer-coating, which will be applied with a specific method, is highly resistant against chemicals and acids, and has extraordinarily advantages, compared with common coating and lining systems. Exceptional, universal chemical resistance at high temperatures. Special Features - Seamless lining - No welded joints - No glue - Excellent bonding to the substrate - Variable layer thickness up to 2 mm

PU timing belts with easy joint as strong as a welded joint The easy joint timing belt fastener is the perfect solution, for a quick and easy mechanical endless connection of PU timing belts. Assemble without disassembling, without stopping your production line Replace your belts in few minutes without disassemble your hoods, pulleys, axis. Reduce your production downtimes. The method of mechanical assembly and fastening system easy joint offers unique solutions for easy and fast repairs of power transmission belts or conveyor belts. Pitches: H / T10 / AT10 / T20 / AT20 / 8M / 14M Standard: Polyurethane 90° Shore A grey Versions: Standard, PAZ, PAR Cords: reinforced with a Polymercord around the Pin in each tooth joint, arranged in parallel Width: from 10 to 150mm, (wide belts possible on request)

The material for this Fluorpolymer-coating, which will be applied with a specific method, is highly resistant against chemicals and acids, and has extraordinarily advantages, compared with common coating and lining systems. Special Features - Seamless lining for almost all designs - No welded joints - Excellent bonding to substrate - Compared with usual ETFE outstanding features in permeation by using filler. - Layer thickness from 200 μm up to 2 mm - Comparable in many ways to our PFA ultra+ – however the more economically favourable solution.

Combination of welding outlet and flange Nipoflange in pipeline construction A nipoflange is used in pipeline construction just like a welding outlet or a nipple outlet for a 90 ° branch. A Nipoflange is a combination of welding outlet, nipple outlet and flange. Further terms for Nipoflange are Weldoflange or Flangeolet. Two different branch sides On the pipe branch side , a nipo length has the shape of a welding outlet. This means that the branch from the pipe is made with a welded joint. There is a flange on the connection side, ie a flange connection is created. The flange can be designed according to customer requirements (usually according to DIN or ANSI). Nipoflange as a forged fitting A nipoflange (similar to ANSI B 16.9 / MSS-SP 97) is usually made from a forged blank. This means that a Nipoflange is a forged fitting and has no welds.

The force measuring chain has been developed for applications where the requirements for precision are not the primary focus, but rather where an economical purchase price and simple functionality are the key criteria. The sensor‘s strain gauge technology allows both static and dynamically changing forces to be measured. The large display means that the force acting on the sensor can be read easily. The four integrated threaded holes allow the sensor to be integrated quickly and easily into existing production and assembly equipment. Typical applications include: —Testing the strength of welded joints —Sports medicine —Monitoring the clamping force of hose connections The body of the sensor is a flat, cylindrical disk, into which a domed force application knob is integrated. It is important that the force is applied axially to the center of the sensor.

Plastic for welding … Welding is often the simplest and best way of fastening. The range of different perforated plates offers a wide range of applications. Size and quantity of the welding joints depend on the substructure and must be defined on site. Please note that the perforated metal sheet can under no circumstances take over any static functions. The secutex buffer pad is simply disconnected by grinding away the welding spots. These are the advantages Simply weld onto the item to be welded No need for repeatable holes in the workpiece No holes in the secutex impact protection material Applications On all metal surfaces On thin metal walls Everywhere where screwing is not possible or screw holes are unwanted Examples Collecting basins Ramp protection metal boxes Container Forklift Gripper Girder protection Pallet truck 1. Perforated metal sheet, overhang at the side This version is suitable for welding onto flat surfaces and extrawide profiles of construction steel.

The requirements placed on components in the medical sector are extremely stringent, since, for example, the welds, in addition to the technical quality, must also meet the highest demands in terms of optics. For example, we produce stainless steel slideways for the slip rings of computer tomographs. We were also able to support our customers here in choosing the materials and the definition of the welded joint.

A precise 90° saw cut is a basic requirement for orbital weld preparation. Robust saws for all wall thicknesses Powerful drive motor Uniform and easy feed control by means of handwheel Different chamfering blades mountable Right-angled saw cut 4, 5 or 6 clamping jaws made of stainless steel as well as reducing jaws Due to concentric clamping no deformation with thin-walled pipes Also for cutting off pipe bends Quick-release fastener for easy changing of saw blades Chip removal during cutting by means of integrated brush Convenient adjustment of plunge depth by means of feed wheel Technical Data: Size range in mm: OD 6 – 220mm Size range in inch: 0.236″ – 8.661″ Wall thickness: 1 – 8mm Electric drive: Single-phase AC motor Mains voltage (input): 200/220VAC (50/60Hz) Power: 1000W / 4.5A Protection class: II Speed control: 6-step control Weight: 47 - 77kg Package includes: Tube saw with electric drive One saw blade One bottle of saw blade lubricating oil

Open weld heads are clamped on one side of the weld joint. During welding, the gas- or water-cooled torch with hose package rotates around the tube. Advantages of open weld heads: — Robust design — Extremely easy to use — Option of using additional wire — Stepless tube size range — Torch bracket has 90° tilting function Weld head \ Tube size range mm \ inch \ weight \ item number OSW 40 \ OD 8 - 40mm \ 0.394" - 1.575" \ 2kg \ 1.3.1001 OSW 80 \ OD 10 - 76.2mm \ 0.394" - 3.000" \ 3kg \ 1.3.1101 OSW 115 \ OD 20 - 114.3mm \ 0.787" - 4.500" \ 4.5kg \ 1.3.1201 OSW 170 \ OD 40 - 168.3mm \ 1.575" - 6.626" \ 6.5kg \ 1.3.1301 OSW 275 \ OD 88.9 - 273mm \ 3.500" - 10.748" \ 16kg \ 1.3.1401 \ rotor can be decoupled Package includes: — Weld head — Integrated start/stop button on the handle — Top jaw — OSW torch bracket (with roll scanning in the case of OSW 275) — Mechanical headway control Optional: Angular gearbox for OSW on request

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters — Integrated day counter (assignment to isometries and weld joint numbers) ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges