Mills - Import export

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

State-of-the-art technology and extensive knowledge in the processing of steel characterise our location in Bad Salzungen, Germany. For us, performance means a wide range of cold-rolled steels of the highest quality at competitive prices, flexibility and a high degree of readiness to deliver while adhering precisely to the specified chemical and mechanical values. Surface finishing by electrolytic galvanizing and/or subsequent customisation of your goods are possible for us. We offer all our customers spooled materials with volumes of over 200,000 metres of metal strip per spool. This further development means a considerable advantage for our customers. Personnel-intensive set-up times and machine downtimes are avoided.

“The deflection (∆) of the tool tip (TCP) due to the machining force (F) depends to the third power ( l 3 ) of the length ( l ) of the distance TCP to the front bearing axis (A), in relation to the bending stiffness (E · I) “ Or: the shorter l , the smaller ∆ and the higher the precision

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

OUR MFZ SERIES CANNOT SHAKE ANYTHING SO EASILY. A SOLID FRAME CAST WITH HYDROPOL ® AND THE CLOSED CONSTRUCTION GUARANTEE THE HIGHEST PRECISION THROUGH BEST VIBRATION DAMPING AND TEMPERATURE STABILITY. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity. ROCK SOLID DESIGN – THE ADVANTAGES OF A ROCK SOLID MACHINE BED OVER STEEL AND CAST CAST FRAME: Closed construction – analyzed and optimized according to FEM Optimal power flow

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes

Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

Description NC-two-axis positioning milling head KFU-D5/45/X P=50 kW, n=3,000 RPM, M=1,700 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description spindle extension SV-560/X P=30 kW, n=5,000 RPM, M=850 Nm Construction principle: - intention spindle stationary - Eccentricity: 160 mm - SK 50 with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Transmission gear: 1 : 1 - Manufactured length (up to spindle centre): 560 mm - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - right angularity : 0.020 mm

Description manual single-axis milling head KF-4/90 P=30 kW, n=3,000 RPM, M=1,000 Nm Construction principle: - Positioning and clamping: manual - SK 50 without automatic tool clamping - with internal and external coolant supply - Lubrication: grease lubrication - Transmission gear: 1 : 1 - Manufactured length (up to spindle centre): 515 mm - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description manual single-axis milling head KF-2/90 P=15 kW, n=1,500 RPM, M=500 Nm Construction principle: - Positioning and clamping: manual - SK 50 without automatic tool clamping - with external coolant supply - Lubrication: grease lubrication - Transmission gear: 1.68 : 1 - Manufactured length (up to spindle centre): 750 mm - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description manual single-axis milling head KF-1/90 P=7 kW, n=3,500 RPM, M=150 Nm Construction principle: - Positioning and clamping: manual - SK 40 without automatic tool clamping - with external coolant supply - Lubrication: grease lubrication - Transmission gear: 1 : 1 - Manufactured length (up to spindle centre): 495 mm / 645 mm - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D2/90 P=13 kW, n=1,500 RPM, M=400 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 with automatic tool clamping - with external coolant supply - Lubrication: grease lubrication A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=315 mm : 0.030 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D8/45/X P=80 kW, n=2,000 RPM, M=2,600 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D8/90/X P=80 kW, n=2,000 RPM, M=2,600 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D5/90/X P=50 kW, n=3,000 RPM, M=1,700 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D4/90/X P=40 kW, n=5,000 RPM, M=1,200 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D4/45/X P=40 kW, n=5,000 RPM, M=1,200 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D3/45/X P=30 kW, n=5,000 RPM, M=800 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D3/45/X P=30 kW, n=5,000 RPM, M=800 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D4/90/X P=30 kW, n=5,000 RPM, M=1,000 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 9,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description Two-axis universal milling head/manual KFU-2/45 P=15 kW, n=3,150 RPM, M=600 Nm, SK 50 Construction principle: Two-axis milling head with automatic tool clamping Swivle axis: - Position to the bolting surface: 45º - Swivel range: 360º - Reading accuracy: 2 angular minutes Load data: - max. speed: 3,000 RPM (constant) - max torque: 1,000 Nm (constant) up to n=294 RPM - max power capable of being transmitted: 37 kW (constant) at 294 RPM Accuracy: - True running of the inner taper of he milling spindle in plane A and plane B as per DIN 8601 measuring point 1 l=15 mm 0.010 mm measuring point 2 l=300 mm 0.020 mm - Parallelism of the milling spindle rotation axis to the milling head's screw-down surface during swivelling through axis (A-A) as per DIN 8601 0.020/300 mm/mm - Rectangularity of milling spindle axis to scew-down surface (45º planes) 0.020/300 mm/mm

Description Two-axis NC clevis milling head prepared for motor spindle KFU/M10/90-NC5 P=100 kW, n=8,000 RPM, M=395 Nm C-Axis / Axis 1 (upper NC-swivelling axis) - working range: ± 180º Load data: - max. torque: 4,200 Nm - safe clamping torque: 12,000 Nm - max. speed: 6.25 RPM A-Axis / Axis 2 (NC clevis swivelling axis) - working range: ± 95° Load data: - max. torque: 2,500 Nm - safe clamping torque: 8,400 Nm - max. speed: 6.6 RPM

Description Two-axis NC clevis milling head prepared for motor spindle KFU/M3/90-NC4 P=50 kW, n=10,000 RPM, M=290 Nm C-Axis / Axis 1 (upper NC-swivelling axis) - working range: ± 185º Load data: - max. torque: 2,800 Nm - safe clamping torque: 6,000 Nm - max. speed: 6.25 RPM A-Axis / Axis 2 (NC clevis swivelling axis) - working range: ± 95° Load data: - max. torque: 1,250 Nm - safe clamping torque: 6,000 Nm - max. speed: 6.25 RPM

Description Two-axis NC clevis milling head prepared for motor spindle KFU/M2/90-NC3 P=30 kW, n=15,000 RPM, M=100 Nm C-Axis / Axis 1 (upper NC-swivelling axis) - working range: ± 180º Load data: - max. torque: 3,000 Nm - safe clamping torque: 7,000 Nm - max. speed: 16.6 RPM A-Axis / Axis 2 (NC clevis swivelling axis) - working range: ± 95° Load data: - max. torque: 650 Nm - safe clamping torque: 4,800 Nm - max. speed: 13.8 RPM