Cnc it - Import export

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

The particularly short distance of the unique DOUBLE BALL SCREW DRIVE from SAMAG increases the rigidity and thus the machining accuracy immensely. Compared to traditional drive concepts, the TFZ concept is up to 27 times stiffer and more precise. Reduction of vibrations on the drilling and milling unit through DOUBLE BALL SCREW DRIVE and POWER TOWER DESIGN, this is how it works: Second ball screw with additional guide and second pivot bearing on the rear rail (V) Upstream double-guided and particularly strong ball screw drive of the X-axis Minimum distance (l) between tool tip (TCP) and front swivel bearing (A) 1-spindle concept guarantees short, stable tools with excellent accessibility to the workpiece and the machining point Generously sized work spindle to achieve maximum performance parameters Stiff milling spindle with additional, patented support Variable steady rest positioning system to increase drilling accuracy with spacer between spindle and steady rests

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

TBM flex – special deep drilling and milling centers – deep drilling and milling in one machine Modular system for drilling and milling For individual part and small series production Peeling and rolling possible Processing of forklift forks, telescopic forks, aircraft landing gear parts, special screws, special cylinders.

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used horizontal machining center, year of construction: 2006, extensive manufacturer overhaul in 2021 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2006 Extensive manufacturer overhaul 2021 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm KSM rotary union with electronic leakage monitoring Chip conveyor Knoll (scraper belt conveyor in positioning variant along the machine, ejection height 1,200mm)

used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar

CLAMPING DEVICES FROM THE EXPERTS. SAMAG OFFERS PROCESS-OPTIMIZED SOLUTIONS AND A COMPLETE ALL-ROUND SERVICE WHEN IT COMES TO DEVICE CONSTRUCTION. Complete machining of workpieces begins with the right clamping concept. Our engineers develop innovative solutions and clamping devices at the highest technical level. Processing complicated workpieces in efficient cycle times requires process-optimized clamping. We deliver technological solutions with longevity and all-round service. The workpieces are aligned, fixed and clamped hydraulically, pneumatically or mechanically. If several parts are processed at the same time, depending on the number of motor spindles, high-precision fixing, positioning and clamping of the parts is necessary. This is only possible with automated tensioning (e.g. hydraulic) and precise alignment of the devices.

4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.

BEST POSSIBLE ERGONOMICS & EFFICIENCY OF MAINTENANCE: FOR OPERATORS No platform required for machine loading and operating area Pivotable main control panel with good visibility into the work area FOR MAINTENANCE & SERVICE Sliding doors on the back provide generous central maintenance access to the machine, doors in the setup room can be opened wide Central and easily accessible media supply, hydraulic unit and maintenance access for A and W axis through movable housing segment

PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.

SMART STRETCH TECHNOLOGY – INTELLIGENT USE OF SPACE. SMART STRETCH TECHNOLOGY – means flexibility in widening the work area in optimal harmony with your processing workpiece, while maintaining the same, cost-optimized machine size. Variable spindle distances in the X axis within the MFZ 7 Adaptation of the workspace design to the machining workpiece Lower machine investment costs thanks to workspace flexibility Lower additional production costs due to optimal machine installation space Shorter delivery times thanks to modular machine design Ecological, because only as much “machine” is manufactured as is required for your workpiece Higher productivity by increasing the number of spindles with the same working space per spindle in the same machine size Definition of the machine by the workpiece and not by the spindle distance

2-SPINDLER WITH TWO INDEPENDENTLY CORRECTABLE 3D UNITS (X, Y, Z) FOR HIGHEST PRECISION WITH CRITICAL TOLERANCES. COMPARABLE TO TWO 1-SPINDLE MACHINING CENTERS STEREO 3D SETUP – CONSTRUCTIVE DECOUPLING OF THE 2-SPINDLE SYSTEMS. 2-spindle with two independently correctable 3D units (X, Y, Z) Highest precision for critical tolerances Comparable to two 1-spindle machining centers Easy tool setup and lower tool costs New range of workpieces - finish processing of complex components Minimal setup time for new workpieces

The frame construction concept offers reliable stability thanks to its closed design. The power transmission through the axis movements in the working area does not cause any deformation of the frame. This extremely stable solution is a prerequisite for the high-precision machining of your workpieces and guarantees consistently high process quality. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity.

SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.

2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible

Machining with 3 or 4 spindles in one clamping Machining time on 3-spindle solution 97s Right and left workpieces are produced in the same machine

4-spindle solution for pre-processing 2-spindle solution for fine boring with independent X, Y and Z axes Cycle times less than 30s possible

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

Machining with 4 spindles OP 10 with 4 part clamping on workpiece carrier unit OP 20 with 4 workpieces on 2 rotary tables (5-axis machining

Machining with 3 or 4 spindles in one clamping Processing time less than 80s per workpiece possible Right and left workpieces are produced in the same machine

2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

3 or 4 spindle machining Complete processing on MFZ Processing time less than 55s per workpiece

MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen