Waste-water-treatment - Import export

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.

MSE stainless steel filter presses comply with the high hygiene and purity standards both in design and processing. With the stainless steel filter press, all components in contact with the product are covered with high-quality stainless steel. This also provides optimum protection against corrosion. FDA-COMPLIANT SOLID-LIQUID SEPARATION WITH THE MSE STAINLESS STEEL FILTER PRESS A large number of materials with different properties are used in the food sector in particular. Here, especially care must be taken to ensure that no ingredients are released into the food. The law stipulates a FDA certification for this. Accordingly, all materials used must be FDA-certified. The FDA certification stands for high purity and durability. Each component such as the filter plates, filter cloths and piping systems complies with the FDA guidelines. This contributes to high hygiene and safety requirements.

The hot filter press combines the standard process steps of a membrane filter press, (filtration, filter cake washing and squeezing), with the additional function of a thermal filter cake drying (TCD). As a result, all process steps are carried out in one plant, the hot filter press. Dewatering and drying of the resulting filter cake is thus done without a downstream drying process. Cost-intensive and time-consuming vacuum contact drying is therefore no longer necessary. FUNCTIONAL PRINCIPLE OF THE HOT FILTER PRESS – WITH THERMAL FILTER CAKE DRYING In contrast to the conventional method, the system consists of membrane filter plates and heat exchanger plates, which are installed alternately in a filter press. For thermal drying, hot steam and/or oil is applied to the working space behind the membrane and the filter cake is thermally dried accordingly. The advantage of this process is that a high dry matter content (DM content) of over 90% is achieved.

Based on the decisive properties of the flexible material, the rubberised filter press is mainly used for the filtration of particularly aggressive suspensions and environments. The aggressive suspensions include, for example, solvents or acids. In this context, the conventional painting of the steel parts is no longer sufficient. THE RUBBERIZED FILTER PRESS OF MSE AS PROTECTIVE MEASURES AGAINST AGGRESSIVE SUSPENSIONS In a complex process, the load-bearing filter press components are coated with a layer of 3mm thick plastic. In the case of the rubberised filter press, the hydraulic stands, feed stand, pressure plate and supporting beams are hard rubberised and the smaller components are made of polypropylene. It is also possible to rubberise only the components in contact with the product, such as the feed stand and the pressure plate. The composition of the rubber coating depends on the special surface requirements of our customers.

With its structural protection measures and its specific requirements the ATEX filter press complies with the ATEX directives. As a result, these types of filter presses are designed for a high level of safety and explosion protection. ATEX „ATMOSPHÈRES EXPLOSIBLES„ ATEX derives its name from the French term „ATmosphères EXplosibles”. It consists of two EU directives governing explosion protection and thus the equipment and working environment in an environment with an explosive atmosphere. ATEX filter presses are especially used in filtration processes in the chemical, petrochemical, oil and gas extraction, mining, food and waste water sectors. With their design, as well as the selected materials, they comply with all the requirements of the ATEX certification in potentially explosive areas.

Especially in rapidly changing markets, it is all the more important to rely on a partner with many years of market and expert knowledge. With semi-mobile container plants – similar to mobile filter presses – we support you in defying the rapid changes on the market in order not to jeopardise your core business. Semi-mobile filter presses can be used flexibly and are also quickly ready for operation. Furthermore, the semi-mobile filter press is fully equipped and immediately ready for operation after connecting to sludge, water and power supply. MSE Filterpressen® engineers and manufactures the plants for individual customer requirements. In this way, the best possible result can be achieved for every task. The semi-mobile filter press from MSE is available in various designs. The sizes of the semi-mobile filter presses are available up to a maximum size of 1500 format. This corresponds to about 100 chambers, i.e. about three cubic meters of chamber volume.

CellTRON® FOR MAXIMUM FILTRATION REQUIREMENTS The basis of this plant is a membrane filter press. The new product series is equipped with an innovative filter press emptying system with lifetime error message, an automated filter cloth washing system with implemented CIP cleaning function as well as an automatically opening and vacuum-proof housing. In contrast to conventional filter presses, this new development guarantees an almost gastight encapsulation of the filter press. The filter press thus meets the specific requirements for dewatering special (metal) sludges. In addition to standard configurations for battery cell production, this technology series is also suitable for demanding applications that require the highest safety and efficiency standards. These include volatile, dust explosive products as well as substances with toxic and radioactive properties but also pharma food products and hot suspensions (≥130°C).

Semi-automatic filter presses represent a simplified and cost effective solution for the reliable operation with respect to operation and safety measures. This type of filter press is distinguished by a special, a rail-mounted two-hand control panel. The filter press with two-hand control is used in particular when the space on site is limited or a higher degree of automation is not required. Accordingly, a conventional version of the protective device is no longer effective. REDUCED PROCUREMENT COSTS AND SIMPLE OPERATION – THE SEMI-AUTOMATIC FILTER PRESS WITH TWO-HAND CONTROL FROM MSE Based on the safety technology requirements, an intelligent two-hand control is implemented, for example, for moving the filter plates by means of automated plate shifter. This functional principle thus prevents the operator from reaching into the working area. Complicated mechanical designs including further safety measures are not necessary.

Fully automatic filter presses are specifically designed for applications in which a continuous operation and fast cycle times are essential and therefore crucial. MSE fully automatic filter presses provide a high degree of automation while providing uninterrupted operation at the same time. FULLY AUTOMATIC FILTER PRESSES FROM MSE INCREASE PRODUCTIVITY AT THE SAME TIME REDUCING PERSONNEL COSTS The operating time of a fully automatic filter press is 24/7. The option of the simultaneous filter plate opening system, for example, helps to realise a particularly fast cake release reducing the cycle time to a minimum. The result is a high-speed filter press that allows increased production per unit area of filter. For this reason, these machines are used in applications with highly filterable products where high filtration speeds are required. These include, e.g. mining concentrates and residues.

Proven know-how meets state-of-the-art technology. This is the best way to describe the new Flottweg decanter C series. We also have the optimal solution for the very large wastewater treatment plants. The combination of our own Simp Drive® drive system, which has been in use since 1994, and Recuvane®, which allows flexible and simple retrofitting as well as targeted discharge of the centrate water, sets new standards for Flottweg in separation technology.

The New C2E Decanter Centrifuges for Small Treatment Plants Flottweg presents a new era of sludge dewatering for small sewage treatment plants. The C2E decanter centrifuge was developed specifically for the dewatering and thickening of smaller sludge loading rates. It features all of Flottweg's know-how in a compact, space-saving design. Over five decades, Flottweg has gathered rich knowledge of the area of sewage sludge thickening and dewatering. That know-how has been transferred into a new generation of environmental centrifuges. Our requirements for the C2E are just as high as for the big Flottweg Decanters. Disposal costs still play a central role, even for small communities. The quality of the machine and its efficiency regarding separation results reduces the overall lifetime costs to a minimum. Want to learn more about our solutions? Then get in touch.

SYSTEM SOLUTIONS FOR MUNICIPAL WASTE WATER TREATMENT Lipp has for many decades been an established partner of municipal waste water treatment plants, engineers and general contractors in the field of tank and system solutions for municipal waste water treatment. Due to their method of construction as well as flexibility in the choice of materials and ideal diameter – height ratios, Lipp tank and system solutions are especially suitable for the needs of small to large sewage treatment plants. They are ideally tailored to one another, but may also be embedded as individual island solutions into existing systems and are therefore equally popular with planners and end users alike. The stainless steels used and the double seaming guarantee maximum water tightness and durability with low maintenance for a wide variety of waste waters, slurries, process liquids and gases. The versatility in terms of the system solutions offered for municipal waste water treatment plants

Flottweg C series decanters around the world process 25 million liters of sewage sludge per hour. The dewatering and thickening of sewage sludge plays a decisive role in the wastewater treatment process. Requirements for the quality and efficiency of sewage treatment plants increase year after year, not least driven by the increasing costs of energy and disposal. As a result, the state of the art is now to use decanter centrifuges to dewater and/or thicken the incoming sludge. Flottweg developed the decanters of the C series especially for this purpose. The C7E represents the largest of all the C machines. The C7E increases the proportion of dry substance in the sludge, thereby reducing its volume and weight (due to loss of water). That means that operators need to dispose of, recycle, or burn less sludge. The result: enormous potential savings for the operators of sewage treatment plants.

TANK AND SYSTEM SOLUTIONS FOR WASTE WATER TREATMENT PLANTS Individual, customised container and system solutions have been one of the core business areas of Lipp GmbH for decades. This is demonstrated by the long list of references for completed tanks and equipment that have been implemented in close cooperation with well known engineering firms and companies for industrial waste water treatment plants at home and abroad. From simple, open topped waste water tanks through process vessels with special requirements for stainless steel and sealing materials to fully equipped fermenter types, (SBR, CSTR etc.) for different applications, Lipp offers a wide range of system solutions. Each project is planned and manufactured individually according to specific customer requirements for material, diameter, process instructions etc., and installed and tested if necessary in close cooperation with the partners. The versatility of the Lipp system in combination with process

LIPP® Liquid Storage Tanks are fabricated with best material, as this is the most important quality factor. Municipal/industrial waste water and sludge or certain processing, intermediate and end products from the chemical, pharmaceutical and food processing industries set high requirements regarding the tank material, for example. LIPP offers a variety of materials, ranging from galvanised steel through the combination material Verinox to highalloy stainless steels. Variants waste water tanks sewage sludge tanks process water tanks storage tanks firefighting water tanks Mixing and compensation tanks buffer tanks stockable sludge tanks rainwater reservoirs Filtrate water tanks activation tanks Percolating filter tanks Landfill leachate tanks & Special tanks on request

The diaphragm dosing pumps in the MEMDOS MR series have been developed for a wide range of applications in dosing technology. They are ideal for use in industry, process engineering, water treatment and waste water treatment. Features: . Robust dosing head: Made of PP and stainless steel for high durability and longevity. . Precise dosing: Double ball valves (up to MR 290) and spring-loaded flat-seat valves (from MR 290), optional spring-loaded single ball valves. . Safety: Separation chamber with drainage tube between dosing head and gearbox protects against leaks. . Flexible stroke adjustment: Can be adjusted manually or electrically (ATE). Optional extensions: . Dual dosing pumps for increased performance. . Stroke counting with inductive sensor for precise batch processes. . Frequency inverter control for variable control.

IFA Technology offers you customised solutions for water treatment using mineral wool wash water plants. Benefit from our extensive experience in the field of insulating materials. Functions of mineral wool wash water plants: Planning, design, construction, assembly and commissioning of systems for the collection and treatment of waste water from the production process Multi-stage filtration and purification of the water using settling tanks with agitators, screening machines, drum filters and hydrocyclones

Transport and disposal costs, at over 70 percent, represent by far the largest cost item in sludge dewatering. A powerful dewatering assembly is thus an important criterion. With a Flottweg HTS Decanter in the C series, you can achieve the highest possible total dry solids in the dewatered sludge, thereby continuously saving on transport and disposal. More than 50 years of experience in the dewatering of sewage sludge and continuous further development have gone into the design of the Flottweg HTS Decanter. This experience, combined with references from the entire world, makes Flottweg one of the leading providers of mechanical separation technology. The HTS Decanter is attractive for its performance, its efficiency, and its high cost-effectiveness. The decanters in the Flottweg C series cover a throughput range from about 5 to over 150 cubic meters per hour. We can offer you comprehensive know-how and customized systems.

Lipp tank and system solutions for municipal waste water treatment have been realised in close cooperation with well known design companies and end customers since the 1980s. In addition to municipal waste water treatment plants in Germany, Austria, Switzerland, France and other European countries, the Lipp system has already been successfully installed in many Asiatic projects. Lipp waste water tanks are offered in variable sizes and with individually adapted features (material, covers, additional equipment). Our success lies in professional management and close cooperation with all stakeholders over the entire project period. Reliable tank solutions, timely installation and numerous reference plants both in Germany and worldwide make Lipp an important partner in municipal waste water treatment.

IFA Technology considers your individual requirements on waste water treatment and builds customised flocculent systems for you. Flocculent systems for waste water treatment can be used for various fields of application - from the dosing of additives to the filtration of the flocculent. Such a flocculent system can, for instance, be used as a fully automated three-chamber system to produce a solution from dry polyelectrolytes. Flocculent systems from IFA Technology are always implemented according to your individual wishes. In addition to stationary systems, container solutions are also possible.

SYSTEM SOLUTIONS FOR GAS STORAGE With the Lipp gas holder Lipp offers a tried and tested system solution which is complete in itself, for unpressurised storage of biogas, sewage gas and landfill gas. This solution is chiefly used for municipal waste water treatment plants and landfills. Due to its design, as well as high functional and operational safety, it also ensures low maintenance costs over a very long service life. This is mainly because the sensitive gas holder is protected against UV radiation and other environmental influences by a steel container manufactured with the Lipp dual seam system. Furthermore, this construction method allows an exact leak test and highly accurate metrological monitoring of the gas fill level. Both aspects are essential for safe and efficient plant operation. With certification according to § 19 WHG for Lipp GmbH and DVGW approval of the gas storage tank, further conditions are met for use in municipal waste water treatment plants.

WASTE TO ENERGY INDUSTRY BIOGAS FROM ANAEROBIC WASTE WATER TREATMENT AND WASTE FERMENTATION PLANTS. Due to their technical characteristics and profitability, Lipp tank and system solutions are used in a variety of industrial biogas plants. Two areas of application can be distinguished, which in many cases also follow both objectives. APPROPRIATE PROCESS TECHNOLOGY, SUITABLE CONTAINER TECHNOLOGY AND THE RIGHT DIMENSIONSFirst, the anaerobic treatment of various industrial waste waters, such as in food production, biofuels or similar. The main objective here is the anaerobic pretreatment of highly contaminated but easily degradable waste water to reduce the COD load before it can go to the next stage of aerobic waste water treatment. The challenge is that in spite of the low DM content, a high degree of degradation is achieved by biomass retention or return and at the same time, biogas is produced. Due to the flexibility and variability of the Lipp system in terms of procedures

Advantages High filtration degree Long life-cycle Compact and durable design Area of application For the filtration of electroplating waste water Treatment of common salt water in electrochemical processes Misc. aggresive media Flow rate Various filter sizes and the modular design enable any required flow rate. Interest in our products? Contact us! Download product brochure Classification number - Filter aid with Filtration degree 3 µm Medium electroplating solutions Filter material filter cartridges

As well as the high quality, end customers and engineering offices alike appreciate Lipp’s process expertise and close, professional working methods. In addition to individual planning and timely installation, the service package is also rounded off by extensive tank inspections. Depending on customer requirements, Lipp offers its partners support in the preparation of necessary planning criteria such as design, heat and energy calculations etc. Lipp’s objective is to be the most reliable partner for municipal sewage treatment plants and for engineers for municipal waste water treatment and sludge digestion. To achieve this, in addition to the product quality, the professional, timely and economical completion of projects is constantly being improved. In order to work with end users and engineering offices as effectively as possible, the technical process expertise is also being constantly expanded by the ongoing qualification of employees and high investments in research.

ATMOSPHERIC PRESSURE, MAINTENANCE FREE AND PROTECTED AGAINST EXTERNAL EFFECTS The pressureless gas storage system of Lipp is used for the storage of gas produced on landfill sites, waste water treatment plants and also as external storage on biogas plants. The system is determined by its robust and technical advanced construction where the gas balloon is protected by a galvanized steel tank. This protects the balloon against UV light and also other external factors. The system is mostly utilized at landfill sites or WWTP to buffer the gas before its further processing. The experience gained during the past decades has improved the complete system and the single components and makes it a perfect choice for end users and general contractors.

Our products are unseen aides installed in many electric machines and motors: from huge plants to compact hand-held devices. Are you looking for a entirely specialised solution for current and data transmission? We produce the right carbon brushes and brush holders for the broad range of applications which characterises the field of electrical and plant engineering. This includes filling and packaging machinery, waste water treatment plants or revolving door systems, just as much as the manual electrical appliances which provide professional and hobby craft workers with reliable service. And these are a just a few examples. As we are system suppliers, you can be absolutely sure: MACK supports you throughout the entire development process. MACK supplies first-class OEM quality and durable replacement parts from in-house production. MACK makes your ideas come true!