Ultrasonic welding - Import export

Customized Solution Component supply and emissions over hand-operated turret Application Quality assurance in the electronics industry. Batch testing; Test equipment for testing and optimization of weld two part housings of SMD components. Batch testing; Test device for checking and optimizing the welded connection on two-part housings of SMD components. Test device for small SMD parts Documentation of the maximum torque achieved and the tear-off angle. Documentation of the maximum achieved torque and angle of demolition.

For the assembly of plastic parts, which differ in size and condition and would therefore not be suitable for standard machines, we recommend the use of special equipment with several ultrasonic units for ultrasonic welding and processing methods. • Riveting • Welding • spot welding • punching • flanging • cutting • embossing • printing Multi-head systems These machines can also be used to accomplish complex tasks, e.g. the combination of different welding techniques, like spin welding and hotplate welding and for numerous automated processes

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The A series is the basic version of the Omega. Time and energy measurement are available for process monitoring. Compared to the S-du X-series, the generator and control are combined. This makes the A-series more compact, but limits the number of welding modes and storable programs.

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The X series is the premium version of the Omega series. This series is also equipped with a proportional valve for a defined pressure control. In addition, this Omega series has a pneumatic pressure / counter pressure system and thus ensures smooth movement even at low pressure.

The new generation of plastic welding machines of the OMEGA 4 series combines technical standards at the highest level with ease of use. The modular arrangement of the machine components, consisting of press, control and generator, enables easy adaptation to the respective plastic part and the respective location. Simple system operation is guaranteed with the multilingual touchscreen With this standard machine, even the most difficult welding tasks can be mastered reliably thanks to their performance and control and monitoring options. The S series is the standard version of the Omega. An ultrasonic high-performance generator and and a separate control with a larger touch panel are available. There are also 12 program memories available. The separate control also enables the process data to be read, the travel distance to be measured and greater connectivity.

RAFI Eltec is a technical services provider that develops and produces electronic assemblies and systems according to customer-specific requirements – from the idea to the finished product. Efficient production processes and reliable execution of the overall implementation are characteristic for RAFI Eltec. As a result of our many years of experience in energy measurement technology and in radio and network applications, we have accumulated unique production and testing expertise. This is also naturally to your advantage in regard to the final assembly of your devices. Final assembly - Assembly presses and screw fittings - Ultrasonic welding - Adhesive robots - Semi-automatic and fully automatic assembly - Automated testing - Laser or inkjet printing technologies - Leak tests - Box build You can rely on support from the right contact partner for you – whether you are approaching us for the first time or during the production process.

We develop decoupled, partially or fully interlinked assembly processes entirely according to your requirements, using high-performance systems and state-of-the-art equipment. ou don't need deep-drawn individual parts, but complex assemblies that are already assembled? We are your experts! First we analyse your requirements for new potentials. Combined with innovative thinking and agile processes, we then design smart solutions with you to produce your desired assemblies. Depending on your requirements, we develop decoupled, partially or fully interlinked assembly processes using high-performance systems and state-of-the-art equipment. We reliably ensure your quality requirements with integrated and individual testing measures.

Item No.: 803126 Net partition mounting Specification Net partition mounting Webbing, ultrasonic-welded to injection moulding, with quick-fastener and stopper Model type: C (Customised) Material: Polyamide Colour: black Property: non-elastic Packaging: loose in cardboard box

Ensure sample purity for microfluidic diagnostic systems POREX ® microfluidic media and filters provide sample filtration and absorption, particulate capture, debubbling, venting, fluid metering, and separation for real-time, PCR and molecular diagnostics systems. Our highly specialized, pure materials and media are critical to the function of lab-on-a-chip, molecular diagnostics, and POC analysis solutions by: Minimizing interference with critical samples and assays – Certified Pure POREX® materials certified by independent test labs ensure optimal performance, accuracy and reproducibility. Making manufacturing easier – Our components can be easily inserted into your device using common manufacturing techniques including press fitting, heat staking and ultrasonic welding. Providing customized material solutions – Our proprietary material technology expertise can help find the right material solution for any microfluidic component need. Applications Sample...

A comprehensive porous material solution As a complete porous materials solution, POREX® bioprocessing media provide critical functionality and performance in single-use bioprocessing applications. Our bioprocessing media and filters: Are robust and easily incorporated using common techniques such as press-fitting, heat-staking and ultrasonic welding. Ensure performance, accuracy and reproducibility–Certified Pure POREX™ materials and filters are rigorously tested and qualified by independent analytical, clinical and life cycle microbiology laboratories to help insure the purity demanded in bioprocessing applications. Comply with regulatory standards–POREX ® bioprocessing media and filters are USP Class VI, Gamma sterilization and TSE/BSE compliant. Applications Include Spargers Prefilters Wicks Vents Tangential flow filters Floating filters Formats Available Sheets Tubes Complex three-dimensional structures Material Offering Advanced porous materials (PE, PP) Porous PTFE...

Fexible and available at any time FRIMO's ultrasonic standard components can be delivered quickly and used in all common system types or integrated into complex manufacturing lines. During ultrasonic welding/riveting, ultrasonic vibrations (20-30-40 kHz) are generated in the joining surfaces of the thermoplastic components. FRIMO generators, converters, and sonotrodes allow a particularly quick weld (within seconds). The processes can be monitored electronically, and the option of hand welding provides simple emergency strategies.

The EASYBOND product line has been designed for simple, continuous welding applications for nonwoven materials and web material. The features of the ultrasonic modules are precisely adapted to customer requirements. Its flexible design allows for upgrade to MICROBOND technology.

The patented MicroGap control also allows for precise gap stabilization for this module concept and ensures uniform weld quality. The rotational weld module is particularly suited for gentle welding of fluffy or intermittently fed materials. The precise support technology of the ULTRASPIN module with the high concentric running precision of the rotary sonotrode ensures consistent product quality and high manufacturing speed.

The most simple way of welding thermoplastic materials is to use the ultrasonic manual welding device. This is particularly well suited for applications in prototype design, for processing of single products, small series and repairs. Regardless of caulking, swaging, staking, cutting, or spot welding, the HSG ultrasonic manual welding device is easy to use, provides variable power rating, and can be equipped with all types of conventional sonotrodes (35 kHz).

Simplicity without having to abandon the proved Herrmann Ultraschall standards – that are the characteristics of this machine type. Proportional valve technology and digital high-performance generators are basic equipment. A solid machine design with precision guiding rails and proved drive components are the foundation for quality and repeatable welds.

Robustness, accuracy, and simplicity are attributes characterizing this ultrasonic welding machine. The entry-level models already include a position measuring system and proportional valve technology as basic equipment. Moreover, password protection and part counter are standard. Precision guiding rails and reliable drive components ensure repeatable welds.

The core of this ultrasonic welding machine is the patented pneumatic HMC drive concept. It combines the benefits of pneumatics with the dynamics of an electrical drive and allows for selection of any optional start point for the weld process. The SoftTouch mode protects the sensitive joining area of the plastic parts to be welded during contact of the sonotrode.

In order to make use of the many benefits of ultrasonic welding, Herrmann Ultraschall realizes special solutions for many other packaging variants. Thanks to long-term experience in terms of key functions, such as guiding, movement travel, drive, and force build-up, it is possible to implement customer requirements, such as cycle time, and space specifications in a targeted and efficient way.

Based on a long tradition of ultrasonic processing KLN Ultraschall AG also today develops and builds edge-welding machines for textile back injection molded parts. Here in very complex fixtures the textile overlap is put around the part and fixed by means of special sliding technology. This is a highly complex task and requires sound experience in construction and optimisation of the assembly. Here the important know-how is the tool design and not the machine technology. After “edge folding” the stretched textile overlap is permanently bonded with the plastic by means of ultrasonic technology or permanently heated elements on the back of the plastic part.

The device is used as hand pistol for riveting, welding and edge folding of plastic parts. The weight of the welding pistol is lower than 900 g. The optimum design of the welding pistol allow for a particularly comfortable handling. The titanium booster ensures a maximum safety of the converter and optimal adaptation to the various tools. Advantages of the SPK version: By the permanent cooling of the piezo-ceramic transducer and the titanium booster an extremely high performance period can be achieved. The cooling air pipe is integrated in the HF control cable. Advantage: No disturbing connective elements for a separate pipe, and the cooling air is led directly to the spots to be cooled.. For this the grip is fitted with an exhaust port for the cooling air, into which cooling pipes can be simply screwed in. In this version the generator is also cooled by an incorporated ventilator. As an option we can offer hand welding devices with energy control

We work with you to develop the best possible solution for your project based on standard systems or modular functional modules. We have developed solutions for welding, punching, riveting, drilling, wrapping, flanging, handling and many other processes. Your task is most important for us and our technicians will try find together with you a solution meeting the requirements in quality, cycle time and cost. Examples of special systems: • final processing machines for plastic fuel tanks • rotary table machines for vibration welding, infrared welding, ultrasonic welding and hot plate welding • edge-welding machines for textile back injection molded parts • ultrasonic or mechanical punching machines • infrared welding machines in modular design for welding of several parts in one go • fully automated operating cells e. g. with feeding technology and robot handling

One of the advantages which distinguishes the thermal riveting procedure from other assembly techniques is the safe form-fit. Another advantage: the thermoplastic cannot embrittle as in the case of ultrasonic welding. Apart from the well-established welding techniques for plastic parts in series, KLN Ultraschall AG also develops and produces in Heppenheim equipment for thermal riveting. This technique is still regarded as a very special procedure and has important advantages in comparison with ultrasonic, hot plate, vibration or spin welding. Thus it can be interesting for additional fields of application. This procedure is particularly applied for plastic parts having safety features. In contrast to the ultrasonic riveting, the thermal riveting can be applied without any problems for plate/ plastic assemblies, as no swinging tools are touching the plates which could endanger the assembly.

“Powersonic” is a type of KLN transducer systems with a particularly good cleaning effect and especially solid design. Thus we give full guarantee for up to 12.000 hours in max. 3 years. Submersible transducers are ultrasonic transducer systems in hermetically welded metal housing, inside of which piezoceramic transducer elements are incorporated. They are arranged at the bottom or at the sides of cleaning tanks. The HF current supply is realized via a power supply line which is lead via connection box at the back, a pipe elbow or a flexible metal mesh hose. Various sizes of submersible transducers make possible to use them in operating frequencies differing from 20, 25, 30, 40 up to 132 kHz.

The product portfolio at SIM Automation ranges from the effective design of individual manual workstations all the way through to completely interlinked, highly automated process lines. We handle all common transfer systems and can thus offer solutions that are independent from the branches of our customers. In addition to all standardized joining, measuring, testing and inspection systems, our assembly plants can also implement the customer’s own processes, including: - Joining, screwing, bonding, riveting, welding (laser, ultrasonic, resistance) - Testing, measuring, inspecting (optical, tactile, electrical, thermal) - Robot systems - Linear systems (pneumatic, electrical, mechanical) - Cam-controlled drives, linear and handling systems Testing and inspection lines we have been involved in: - Electric high-performance gear components (up to 6 kV) - Electric central locking systems (vehicles)

The 20 kHz roll seam welding heads with up to 3KW power are particularly suitable for continuous welding of pipes, solar absorbers, or copper sheets. Thanks to the discshaped sonotrode, ultrasonic roll seams provide continuous welds without seam interruption.

Accessories from soniKKs are made of the highest quality materials and perfectly complete your ultrasonic system. Whether controller, hand welding devices, or seam welding heads Depending on your application, our accessories complement the generators, converters, sonotrodes or boosters that you are using. Like all soniKKs products, our accessories are reliable and durable and therefore economical. Your Advantages “Made in Germany” Made of the highest quality materials Compact, reliable, durable, economical Easy to use

Our 20 kHz roll seam welding heads are particularly suitable for continuous welding of thin aluminum foils or copper foils. Ultrasonic roll welding is similar to ultrasonic welding. Due to the discshaped sonotrode, however, a continuous weld can be generated without interruption. Thanks to the inductive energy coupling, the 20 kHz roll seam welding heads are maintenancefree.

The new handwelding gun model is characterized by greater flexibility in handling and application. One advantage, for example, is that the converter is no longer inextricably linked to the gun but can be easily replaced by the customer himself. In addition, it is now possible to turn the sonotrode and converter into the desired working position in just a few simple steps. Moreover, if the working frequency changes, only the converter has to be replaced. The practical ultrasonic handheld welding device is suitable for "mobile" welding of single applications with a straight grip (model HSGG). It is excellently suited for repair, postprocessing, small series production, and for manual workstations in applications such as ultrasonic welding, cutting, rivets, or punching. With its complete synthetic design, it is very light.