Seal systems - Import export

FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser drive shafts with prockets for chain drives central lubricating system 8-up turntable with mechanical overload clutch backlog detector and monitor for incoming and outgoing containers filling unit with turntable metering unit 40 liters filling funnel dispenser with pre-sealing thermal sealing unit (conductive) integrated conveyor belt central, stepless height adjustment of conveyors and guides by a handwheel integrated SPS control system Siemens S7

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. mobile base frame feed conveyor with feed control synchronised star wheel stand with receptacles for the containers as form parts adjustable outer ring for guiding containers through the machine sequence foil magazine for stackable pre-cut Ballerstaedt seals pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive exit conveyor for the containers central height adjustment of the magazine plate to adjust it to the respective container height all-over protective coating control panel with electrical supply unit

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap machine frame from aluminium profile indexing transport system for jars horizontally working conveyor for jar infeed and discharge position control for jars in indexing rotary transport dosing pump from 1.4404 10 l hopper with level control filling nozzles driven by LinMot-e-motor pick and place system for pre-cut foils from magazines driven by LinMot-e-motor 1 spot sealer to fix the foil at the sealing rim of the jars sealing system with conduction sealing head capping station with LinMot-e-motor infeed conveyor for caps electric cabinet with operation panel manual central lubrication system safety doors with aluminium profile frame and windows from makrolon

FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. • mobile base frame • feed conveyor with feed control • synchronised star wheel stand with receptacles for the containers as form parts • adjustable outer ring for guiding containers through the machine sequence • foil magazine for stackable pre-cut Ballerstaedt seals • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive • exit conveyor for the containers • central height adjustment of the magazine plate to adjust it to the respective container height • all-over protective coating • control panel with electrical supply unit

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

Kaplan turbines are typically used for river power plants on calm waters. The blade angle runner blades (Kaplan blades) is adjustable. The pressure of the water flow, which is controlled by the guide vanes of the upstream wicker gate, can then be efficiently converted into energy. The bidirectional MANOY® system seal WP, type 444, in the form of a continuous ring was developed to protect the hydraulic adjustment device and prevent hydraulic fluid leakage. Type 449 is particularly useful for maintenance work because rather than being continuous in circumference, the seal is open and has a guide blade.

Spherical valves are installed upstream of the turbine as shutoff devices specifically for high pressures at the end of the penstock. Their main function is to close off the penstock during normal shutdown or load shedding of the turbine. The seal is a metal sliding ring which is generally moved by water hydraulics. The MANOY® system seal WP, type 434 (outer sealing) and the inner sealing type 439, were developed for sealing of the sliding ring. The profile dimensions can be customized for maintenance or specific requirements.

The guide vanes control the inflow of water in turbines. These vanes run in sliding bearings. To give the bearings longer term protection from water infiltration, the inner sealing MANOY® system seal WP, type 428, was developed for standard specifications. Type 487 with integral scraper was designed for high specifications due to abrasive constituents in the water and/or long inspection intervals. The housing for this seal must be open. The profile dimensions of both versions can be customized to adapt to existing groove designs.

The MANOY® U‑Cup is a pressureactivated sealing system. This means that the total sealing force is only ever as high as required to seal the prevailing pressure. This friction optimization saves energy. The MANOY® U‑Cup seals gases and liquids and also highviscosity fluids and pastes in a nonstandard version

The MANOY® U‑Cup is a pressureactivated sealing system. This means that the total sealing force is only ever as high as required to seal the prevailing pressure. This friction optimization saves energy.The MANOY® U‑Cup seals gases and liquids and also highviscosity fluids and pastes in a nonstandard version

Pivot pins are found on shutoff devices such as spherical valves, butterfly valves, hollow jet valves and plunger valves. These valves are generally used for opening and closing and occasionally to control the flow rates by oscillating movement. The greaselubricated sliding bearing is protected against water infiltration by a seal on the inside. The seal also prevents the grease leaking into the inside to prevent water contamination. The MANOY® system seal WP, type 418, was developed for this application. To prevent leakage of grease from greased bearings, the unidirectional MANOY® system seal WP, type 456, is also installed.

Pelton turbines are used in hydropower plants with a high head. The sealing system specifications are equally high.Control of the turbine output is infinitely variable from part to full load by adjusting the nozzle spear valve. The control unit for linear adjustment of the jet needle can be protected against water and silt infiltration by the MANOY® system seal WP. Types 466 and 486 (both inner sealing) were specially developed for these applications. Types 461 and 481 are for outer sealing configurations. In the context of design, types 481 and 486 must have a split housing. All versions can be supplied with customized profile dimensions for existing groove designs.

Penstocks are used to discharge the headwater from a reservoir. Due to thermal and dynamic effects on the pipelines which are usually run underground in the mountain, compensation for expansion is necessary. By fitting an expansion joint, slow creep movements, eccentricity, dilation and also pipe misalignment can be reliably absorbed. The MANOY® system seal WP, type 436, was specially developed for leakagefree operation of an expansion joint.

Rodless linear drives allow stroke lengths of up to 6000 mm with a reduced overall length. Stable guidance and durable sealing system even at high speeds and temperatures.

FX-WP lifting magnets are waterproof to 1.5m diving depth. The multi-sealed, super-strong permanent magnet system sits in a fully nickel-plated magnet body. It is a diver. FX lifting magnets in universal design convince by their wide field of application. The FX achieves good results with large air gaps as well as with thin flat and round materials with a compact design and low dead weight. The device is characterized by great robustness and a very good price/performance ratio.

A single-acting rod seal, Zurcon® L-Cup® is an alternative to the U-Cup. It is a highly effective sealing system offering optimized sealing performance and extended service life. With exceptionally low friction properties, it has high wear resistance, back pumping ability along with high static and dynamic tightness.

In heavy duty applications, leak free performance and high service life cannot be assured by a single sealing element; therefore, specially developed ”system seals” are arranged in series, building a ”tandem configuration”. Each sealing element in a system has its specific function and their interaction needs to be secured to get a redundant sealing system. The primary seal in Zurcon® material has an excellent wear and extrusion resistance under extreme working conditions. It allows a fine lubrication film passing this first barrier, ensuring the necessary lubrication of the secondary sealing element for long service life. The ”tandem arrangement” requires an outstanding back-pumping ability of the primary seal and the secondary seal, if a double acting scraper is installed.

• Corrosion-resistant ultrasonic sealing system with electronic self-calibration • High-end Standard 6 sealing system • Easy accessibility and tool-free disassembly of strap way components • Wear-free DC drives with integrated electronics • Stepless turnable operation panel for many-sided operation • Adjustable strap tension via potentiometer • Switching from maximum to material-friendly Eco-speed in the control • Quick strap coil change • Strap coil changeable from the front and the side • Automatic strap threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Extremely low energy consumption • 4 castors, 2 of them lockable (Ø 80 mm) • CE marking inclusive conformity declaration • Soft strapping selectable for sensitive packages • Machine completely corrosion-resistant (main use of V4A stainless steel) • IP 56 protection class design

Ultrasonic sealing system with electronic self-calibration High-end Standard 6 sealing unit Dispenser variably mountable Intuitive user guidance via colored touch panel Electromechanically driven aluminum rollers ensure an optimal product transport Continuously adjustable conveyor speed from 0.2to 1.0m/s Bundle positioning via increments by metrical input of the strapping positions Open design without protective coverings - CE marking inclusive conformity declaration Infeed side guidance Extremely low energy consumption

Modular construction High-end Standard 6 sealing unit Narrow sealing unit with ultrasonic sealing system Pneumatic hold-down device Pneumatic side pusher with opposite buffer plate Signal exchange via 16-pin contact Easy accessibility and tool-free disassembly of strap path components Low-wear DC drives with integrated electronics Stepless turnable operation panel (ECOB) for many-sided operation Adjustable strap tension via operation panel Programmable strap tension value Switching from maximum to material-friendly Eco-speed in the control Cycle counter integrated in the control Quick strap coil change Strap coil changeable from the front and the side Automatic strap threading system Strap end detection with ejection of remaining strap Automatic strap loop ejection Extremely low energy consumption Stand-by mode 4 castors, 2 of them lockable CE marking inclusive conformity declaration Structural painture in RAL 5010, gentian blue

•Corrosion-resistant ultrasonic sealing system with electronic self-calibration •High-end Standard 6 sealing unit •Wear-free DC drives with integrated electronics •Stepless turnable control panel for many-sided operation •Adjustable strap tension via control panel •Switching from maximum to material-friendly Ecospeed in the control •Quick strap coil change •Automatic strap threading system •Strap end detection with ejection of remaining strap •Automatic strap loop ejection •4 castors, 2 of them lockable (Ø 80 mm) •CE marking inclusive conformity declaration •Potential-free contacts to upstream and downstream machines •Continuously adjustable conveyorspeed from 0-1 m/s •Parameter control panel for setting strapping parameters •Selector switch for pass, single, double or multiple strapping •Machine completely corrosion-resistant (main use of V4A stainless steel) •IP 56 protection class design •Sensitive components (e.g. motors) are equipped with additional covers

Ultrasonic sealing system with electronic self-calibration Can be integrated into most production lines Flap frame with magnetic locking High-end Standard-6 sealing unit Horizontal sealing unit stroke (up to 340 mm) With strap lance for pallet strapping Automatic strap threading system Easy accessibility and tool-free disassembly of strap path components Dispenser variably mountable Adjustable strap tension via control panel Easy operation via digital display in the control panel Manual strapping release via push button in the control panel Stepless turnable control panel (0°-180°) for multisided operation CE marking incl. declaration of conformity Structural coating RAL 5010, gentian blue

The JET One prints on plastic, glass, wood, metal, ceramic, technical composites, cardboard and paper, without contact, and with fixed and variable data: such as use-by dates, LOT/batch numbers or even graphics. From every position and in every direction. Forward, backward, mirrored or rotated. Even different product surfaces – whether convex, concave, rough, smooth, flat or relief-molded – pose no challenge at all for the JET One. Equipped with the automatic SEALTRONIC nozzle sealing system, the JET One is ready to print in just a few seconds and always begins with a clean print image. This unique technology worldwide ensures 100% protection against ink drying out – even after prolonged downtime. Time-consuming and labor-intensive rinsing cycles and daily servicing are eliminated. And printer-related production losses are a thing of the past.

KKOV 315, Basic Model Laterally friction-weld sealing Height moveable, horizontal arch Sealing unit, moveable laterally to the package PLC control Operation via 7" touch panel 10 freely configurable programs with up to 10 strapping positions Can be integrated into most production lines Potential-free contacts to upstream and downstream machines KOB 315, Special Version Like basic model KOV 315; additionally equipped with 2-side aligning device KOH 315, Special Version Like basic model KOV 315; additionally equipped with 4-side aligning device Options: SoniXs Ultrasonic sealing system Vertical edge protection applicator Three-part signal light including low strap indication Air conditioning equipment Strap sealing unit BSG 4 Data interface KSR-2 DC sealing unit HL sealing unit with floating head Design with operator button in addition to touch panel Structural colour according to RAL-scale

— Ultrasonic sealing system with electronic self-calibration — Can be integrated into most production lines — Flap frame with magnetic locking — High-end Standard 6 sealing unit — Easy accessibility and tool-free disassembly of strap path components — Dispenser variably mountable — Hinged table top made of stainless steel — Adjustable strap tension via control panel — Easy operation via digital display in the control panel — Manual strapping release via pushbutton in the control panel — Stepless turnable control panel (0°-180°) for many-sided operation — 4 castors — Extremely low energy consumption — Frame size gradation in 200 mm steps — Structural coating RAL 5010, gentian blue

An alternative to conductive heat sealing is contact induction sealing, which is particularly suitable for sealing demanding container materials such as e.g. glass, metal or ceramic. An electromagnetic field is built up by a generator via an induction coil that is housed in the sealing head. The molecules of the aluminum foil are set in rotating vibrations, creating heat that is used for the sealing process. Our sealing machines PolySeal Vario PN and PolySeal Vario Twin as well as all fully automatic sealing systems can be equipped with induction technology.