Process systems - Import export

Paints and coatings, sealing and insulating materials, coatings, chocolate masses, dairy products, personal care and many other products are produced on process systems from our company. The efficiency and effectiveness of your manufacturing processes can be significantly increased with the help of individually built process plants. Customized process plants are used by our customers worldwide. Container systems, which can be used flexibly at different locations, are available as well as our skidded units, which are completely frame-mounted and automated production units. Recipe control, visualization, weighing, measurement and control technology, containers and piping, CIP systems - all plants are completely assembled in our factory. After a test run under production conditions they are accepted by you. Our technicians are available to you on site for installation, commissioning and service.

Depending on the industrial sector, more or less complex processes take place with more or less difficult media. These media are needed either for the production process itself or for supporting processes and can have very special properties. Thanks to the VERINOX used, Lipp can tailor the tank material exactly to medium and process and thus offer the best technical and economic solution. Parts and accessories can also be individually selected and installed according to the project. This means that Lipp system solutions can be considered both for simple solutions such as part of a fire protection system, but also for complex requirements, such as in the pharmaceutical and beverage industry. So much flexibility in terms of the possibilities for use is a powerful argument for cooperation with Lipp. Engineering offices gain a partner who covers a wide range of applications and provides the same high quality worldwide.

Pressure on price and quality continue to rise. The need to monitor even the simplest manufacturing and assembly process is increasingly common. With 100% monitoring of force/ time curves or force displacement/time curves, the Force- Master satisfies all requirements for ensuring the reliability of even simple press-fit processes. Thanks to its ultra-simple, single-button operation and intelligent auto-configuration, even semi-skilled staff can set up the equipment safely and quickly. "Card & Go" is the smart system that uses master, tool and PLC smart cards to make equipment settings, inhibit unauthorized changes and to trigger actions in sequence with the production process. The ForceMaster 9110 has been developed specifically for monitoring manual lever presses. Simple manual workstations can be monitored extremely efficiently using the ForceMaster. Easy control functions that used to require an additional PLC can now be performed reliably with the ForceMaster.

The PRU is the gentle feeding solution for syringes. Round belts are used to separate syringes for further processing Gentle feeding system for syringes, with separating function

High-tech system for maximum process reliability. Automatic nozzle SDA 30: high-tech system for maximum process reliability The SDA 30 is an integrated system consisting of a nozzle and a control module. The nozzle is equipped with a Hall sensor that monitors and controls the position of the nozzle needle. All operational settings/adjustments (oil rate and so forth) are automated via the controller of the proprietary Eckardt control unit. This makes it possible to control up to four nozzles at the same time.

Filling system FSL-ECO S is the optimal entry level model for small companies who want to fill high-quality, uncritical and non-flammable liquids. With automatic filling as accurate as 1 gram this practical system lets you save time and money. FSL-ECO S offers particular advantages for companies where filling of liquid products is a firm part but not the main task in their production process. This system is the first step from manual to automatic filling. The semi-automatic system safely and reliably fills all common containers such as canisters, pails, drums or IBCs. Products are handled manually and the automatic filling provides to-the-gram results. You avoid over or underfilling and save valuable time.

The ultrasonic actuators of the SLIMLINE product line are characterized by their extremely slim design and their large variant diversity. These ultrasonic actuator types are available in frequencies of 20, 30, and 35 kHz. A compact console structure, precise guiding systems and variable drive units are a solid basis for repeatable weld results. In combination with Herrmann weld process controls, the system is used for customized integration solutions in automation.

BS-miniDRY® DKL015 Especially for the simulation of complex processes and production steps in research and development, BOLZ developed the BS-miniDRY. Thanks to its compact design and ready for “plug and use” it is simple to install and flexible to use. Identically designed like a bigger production scaled conical screw dryer, it is perfect for product trials and scale-up. A wide range of drying and mixing process steps can be simulated by making use of the flexible filling volume, already starting with a feed of only 150 ml. Special properties for the customer’s benefit: Mobile, compact and easy transport design Easy installation „plug and use“ Designed to fit into a ventilation booth Flexible filling volume 10 to 100% Ideal for „scale-up“ calculations CIP-cleaning included Possibility for various changes of the agitator tool (from orbital arm system to various central shaft agitators) Designed as a complex process system or also as a reduced economical version

eldec brazing systems: automatic induction brazing of pole coils The semi-automatic equipment is designed for manufacturing pole coils of hydro and wind power generators. The machine is based on the experience of the previous manufactured equipments. The machine is designed as a sturdy, high quality and low maintenance machine. The operating is very simple, on automatic mode by 2-hand operation with step by step program and on manual mode by touch-panel.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The Eltex STATICTUBE RX11 tube ionization system was developed for use in pneumatic conveying systems. It removes static charges that are generated on the transported material during transport. The system is used in paper and plastic edge strip extraction systems.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The ES51 features 5 plug-type high voltage outputs, stable 5 kV AC output voltage, small dimensions, easy installation, solid design with protection class IP 54, function and malfunction monitoring of the bars with floating signal contacts (optional).

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. RG52 series discharging bars are available for passive charging of electrostatic interference during production. They are ideal for discharging moving surfaces, especially metalized film or composite materials with metalized layers that do not permit the use of active discharge systems.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. Compared to similar products, the ion blowing technology features longer ionization range as well as ionization performance that is many times higher. While the ion blower nozzles and the ion blower nozzle carrier are permanent installations, the ion blower pistols show their strengths in hand-operated use. All ion blowers discharge and remove dust from highly sensitive components. The emission tips enveloped by the airflow generate a discharge cloud enriched with ions.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. Ion blowing devices for discharge and dust removal from highly sensitive components. Emission peaks enveloped by the air stream create an ion-dense discharge cloud. Available as a flat jet / round jet / spot jet or compact flat jet nozzle, as a pistol or as the LR36 nozzle carrier.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes.In our product portfolio for measuring electrostatic charges and leakage resistances you will discover systems and products for many industrial sectors. Electric Field Meter EM03: Handy appliance for the measurement of static charges, measuring distance ranging from 2 to 20 cm. The field strength is converted automatically and displayed in volts. Measuring range from ±0 to ±200 kV, automatic switching between measuring ranges, measured values are displayed on a 2-line alphanumerical LCD display. Dimensions: 114 x 68 x 25 mm (L x W x D)

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. Discharging bar R50/R51A achieves a significantly higher active discharge power than previous discharging technologies. The isolated arrangement of the grounding conductors strengthens the E-field at the active tips, thus contributing to the increased production and speed of load carriers. As a result, significantly more positive ions and free negative electrodes are available than in conventional bars. The bars also feature a high passive discharging power. Resistivity-decoupled tips ensure good discharge and make the bar absolutely short-circuit-proof and protected against contact.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The ES53 complies with the requirements of the EX approval BAS98ATEX2179X (discharging bar) and PTB00ATEX2071X (blower head). It is characterized by 5 plug-type high voltage outputs, stable 5 kV AC output voltage, small dimensions, easy installation, solid design in protection class IP 54, function and malfunction monitoring of the bars with floating signal contacts (optional).

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The EXR5C discharging bar is primarily used in applications where interfering electrostatic discharge on quick-moving materials affects the production process and therefore has to be eliminated. The bar is approved for use in potentially explosive atmospheres. It features a high discharge range and large depth effect, in addition to high active discharge power thanks to an isolated grounding conductor and safety thanks to passive discharge power when power supply units are disconnected.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The BASIX discharge system consists of the R47 discharging bar and the ES47 power supply unit; these available items actively discharge electrostatic interference during production and are ideal for discharging moving surfaces. Because the materials have different surface charging profiles, the discharging bars feature charges of both polarities. Thanks to its compact dimensions, BASIX can be used for a variety of applications in the plastics, printing, packaging, textile and optics industries.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. In all situations where great or changing distances have to be bridged and very high electrostatic charges have to be dissipated, the latest Eltex innovation, the IONSTAR RX3 discharge bar, comes into its own. The intelligent sensor system of the Ionstar RX3 continuously detects the distance and the available charge of the object to be discharged and automatically adapts the output power to the existing conditions. The system offers excellent discharging options, such as those for reeler systems.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The BASIX discharge system consists of the ES47 power supply unit and the R47 discharge bar; they are available for active discharge of electrostatic disturbances in the production process and are suitable for discharging moving surfaces. Due to different surface charge profiles on the materials, charges of both polarity are provided by the discharge bars. Due to its compact dimensions, BASIX is suitable for a wide range of applications in the plastics, printing, packaging, textile and optical industries.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. All Components such as power supply units, output stages and module technology are integrated into the lean electrode profile of the new Smart Discharging System SDS. This system’s communication with machine/operator networks or operation via mobile end devices is particularly smart. The Smart Discharging System SDS is ideal for discharging in the middle distance and speed range for applications in automation technology and in the plastics and packaging industry.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. The Eltex CombiBlow CB160, 161 offers the best ionization power at a distance of up to 1 m thank to its combination of ionization and blast air. The CombiBlow does not need an external compressed air connection because it has an installed, two-stage blower. The CB16x is specifically used for film winders and in injection molding, but can also be used universally in other application areas that require ionization over long distances.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. R45 discharging bars for actively discharging electrostatic interference during the production process. The bars are operated with an AC voltage of 5 or 6 kV at 50 to 60 Hz and are suitable for the discharge of moving surfaces. A high discharging range as well as a large depth effect thanks to the patented isolated grounding conductor.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our product portfolio for cleaning with ionized air you will discover systems and products for many industrial sectors. Static Combi Cleaner SCC is a highly effective ionizing blowing station for contact-free removal of undesirable dust and dirt deposits on three-dimensional or structured surfaces. Statically adhesive dust is discharged and blown off by pulsating air jets. Effective removal of electrostatic charges from the cleaned surface prevents fast re-contamination of the products. The Static Combi Cleaner is ideal for drying workpieces and tools.

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes.In our product portfolio for measuring electrostatic charges and leakage resistances you will discover systems and products for many industrial sectors. Personnel grounding tester PGT120: Electronic test apparatus for checking personnel grounding systems such as electrostatic wrist straps and conductive footwear. The unit is equipped with two separate measuring circuits and is therefore capable of checking wrist straps and footwear separately or in parallel. The test result is signaled visually, audibly (only if error is detected) and via contacts. Dimensions: 138 x 19 x 53 mm (L x W x D).

Electrostatics disturb almost all production processes. Eltex systems prevent uncontrolled discharges and integrate electrostatics precisely into your processes. In our electrostatic discharge product portfolio, you will discover systems and products for many industrial sectors. Small and compact in size, this unit stands out against conventional transformer solutions both in its small dimensions and low weight. Independent from international variations in line voltages, Compact Power ES24 delivers ultimate flexibility in use. This power supply can be used as voltage supply for all Eltex discharge electrodes and blower nozzles in non-hazardous areas.

We manufacture your print template using the latest image processing systems at the highest technical level. The data that is collected is digitized and prepared for further machining in the direct engraving. At our modern design studio we take your finished designs and turn them into professional results. On request, we are also more than happy to offer you a wide selection of our own designs. Our range of patterns for plastic products ranges from wood and natural stone imitations, to all-structures for wall and floor coverings. We offer you the following products: Electronically engraved printing plates Electronically engraved screen cylinders for uni coating Electronically engraved sets of printing cylinders (80 to 4250 mm barrel width) Etched printing cylinders for all industries