Measurement and control instruments - Import export

The SENSORMASTER 9163 covers a wide range of applications in which process values need to be measured, displayed, analyzed and transferred to higher-level control systems. Typical applications include measuring geometric values in production, for instance differential measurements, or testing material properties in the laboratory. The measured values can be transferred via USB, RS232 or analog output. Features: — For force, pressure or torque measurements using strain gauge sensors — For position or angle measurement using potentiometric or DC/DC sensors — For temperature measurement using Pt 100 sensors or thermocouples — Optional multi-channel model — Optional Profibus or serial interface — 0.1 % measurement accuracy plus sensor-specific linearization — Range of mathematical functions (e.g. differential measurement) — OK/NOK feedback on multi color display and via 4 alarm limit outputs — High sampling rate (500/sec.)

Based on its specifications, this device can be used in various applications. It is especially suitable for resistance measurement on insulating materials such as e.g. cable insulations, foils, textiles, surfaces, insulating liquids,etc. With a test voltage of 45 V, 100 V, 250 V and 500 V the device fulfi ls most test specifi cations such as e.g. DIN 51953, 53482 and 54345. The guard switching allows single resistance measurements in a triangle wiring. This could be e.g. a two line cable with common shield or the measurement of insulating materials on a guardring measurement cell. The selection of the measurement range is done manually or automatically. Fast subsequent measurements can be realized by the internal limit value indicator. When the measured value exceeds the limit the limit value indicator switches and activates a potential-free relay output. The megohmmeter RESISTOMAT® model 24508 is the right instrument for its use in laboratory as well as in industrial applications.

Automatic inspection and test unit: Automatic choice of measuring ranges from 200 μΩ to 20 kΩ Resolution up to 1 nΩ Standard interfaces IEEE488, RS232, RS485, (USB and Ethernet option) Checking of tolerances, classifi cation with statistics Highest measuring accuracy: Measuring error ≤ 0.01 % Future-orientated measuring method with thermal e.m.f. compensation. High level of stability due to constant comparisons with internal reference values. Inductive probes: Current regulation results in voltage-free disconnection, calculation of cooling curves of coils. Menu control: Setting for measuring current entry for absolute or relative limits, classifi cation with statistics, bar display for calibration of measuring probes, determination of resistivity, and many other functions. The operation of the measuring section of the RESISTOMAT® model 2304, 2305 high-precision inspection and test unit is based on an upgraded 4-wire design.

The RESISTOMAT® model 2311 has been designed and optimized for high-speed applications in automation systems. Up to 100 measurements per second can be achieved. It works on the basis of the welltried four-wire measurement method in which test-lead resistances and contact resistances are eliminated. The instrument leads are monitored for damage by a built-in open circuit detector. A 2-way and 4-way comparator with switching outputs is available for classifications and selections. Of course, temperature compensation is available for any test object material. Specific temperature coefficients can be entered. Temperature recording takes place using a PT100 sensor or a temperature transmitter (pyrometer) with an analog output. A special circuit for protecting the measurement input when measuring inductive test objects has been developed to prevent damage to the meter from voltage peaks produced when the test object is disconnected.

The new strain gage amplifier with IO-Link interface enables digitalization of the measurement technology right from the sensor. Its compact design and high degree of protection allow the instrumentation amplifier to be used practically anywhere in the field. Strain gage sensors typically have an output voltage of a few millivolts. In industrial environments, e.g. in the vicinity of electric motors or frequency converters, interference can affect the measurement result when transmitting analog signals. This is reliably avoided using the new strain gage amplifier with IO-Link interface. The analog link between the sensor and instrumentation amplifier is kept as short as possible, the standardized IO-Link communication is fully digital and interference-free. The amplifier is powered directly via the IO-Link interface – a standardized 5-wire cable with M12 socket. Strain gage sensors can be connected via a 4-pin M8 connector.

The new 9250/9251 amplifier generation unites all the features that make modern measurement data acquisition actually possible for the first time. Network-compatible, high-precision, user-friendly, smart and versatile: the combined system of amplifier module and Fieldbus controller can be integrated into any existing setup. The Fieldbus controller delivers all signals exactly where they are needed, to be combined, checked and linked. With the available Fieldbus interfaces, you are flexible, perfectly connected and you save time, costs and other resources when linking to and integrating into existing systems. Due to the integrated measuring input, the use of a Fieldbus controller module is sufficient for single-channel applications. For multi-channel applications, the system can be expanded to up to 9 measuring channels. Up to 8 bus-compatible model 9250 instrumentation amplifiers can be cascaded on the model 9251 Fieldbus controller.

RESISTOMAT® model 2408 megohmmeter has been especially developed to measure extremely high resistance values with a high degree of accuracy. This instrument has a specifi cation that makes it suitable for all common applications. The measurement voltages equal those given in the DIN test regulations (e.g. DIN 51953, DIN 53482, DIN 54345, DIN 57281 and DIN 57411) for measuring the electrical resistance value across fi lms, fl oor coverings, test equipment, cables, moldable materials, rubber, plastics, insulating oils and the like. Features: — Resistance range from 1 kΩ ... 100 TΩ — Current range from 0.1 pA ... 1 mA — Autorange — Test voltage selectable from 1 V ... 1000 V — Limit indicator — Measurement results storable on external USB flash drive — RS232 interface (USB and Ethernet optional)

Fast and accurate measurements of the smallest resistance values are possible with the milliohmmeter RESISTOMAT® model 2316. Due to the rugged aluminium injection moulding desktop housing with membrane keypad it is suitable for use in laboratory and industrial environment likewise. Wires and coils can be measured with temperature compensation. The temperature of the sample is measured with a Pt100 or pyrometer and the resistance is then corrected to the equivalent at e.g. 20 °C (adjustable) in the instrument. The application range is very wide such as the measurement of: — transformer motor coil windings — coils of all kind — cables and wires on the drum or as meter samples — switch and relay contacts — heating elements — fuses — connections and transitions at power rails and many more Specific characteristics: — Autorange — Temperature compensation for all materials — Thermal e.m.f. compensation — Input voltage protection up to effectively 400 V rms

Pressure on price and quality continue to rise. The need to monitor even the simplest manufacturing and assembly process is increasingly common. With 100% monitoring of force/ time curves or force displacement/time curves, the Force- Master satisfies all requirements for ensuring the reliability of even simple press-fit processes. Thanks to its ultra-simple, single-button operation and intelligent auto-configuration, even semi-skilled staff can set up the equipment safely and quickly. "Card & Go" is the smart system that uses master, tool and PLC smart cards to make equipment settings, inhibit unauthorized changes and to trigger actions in sequence with the production process. The ForceMaster 9110 has been developed specifically for monitoring manual lever presses. Simple manual workstations can be monitored extremely efficiently using the ForceMaster. Easy control functions that used to require an additional PLC can now be performed reliably with the ForceMaster.

The DIGIFORCE® 9307 monitors processes in which precisely defined functional relationships between two or more measured quantities need to be demonstrated. These measured quantities are recorded synchronously during the manufacturing process or subsequent functional testing to produce a measurement curve, which is then assessed using graphical and mathematical evaluation techniques. After internal evaluation, the measurement curve and computed evaluation results are visualized on the color display and are also output at the external control interfaces. The processes in the controller are optimized by a powerful real-time operating system to achieve an extremely fast evaluation cycle: it typically takes just 15 ms to deliver the global OK or NOK evaluation result, which can then be analyzed by the higher-level controller.

The RESISTOMAT® model 2329 is particularly suitable for fast measurements of low resistances in automated processes. Up to 50 measurements per second can easily be performed. The device complies with the latest CE guidelines and is designed for laboratory use as well as heavy-duty industrial applications. A 2-fold and 4-fold comparator with switching outputs has been included for classifi cation and selection; this feature is particularly useful for serial tests. One special application involves the measurement of contact resistances (dry-circuit measurement); the load voltage in this case is limited to 20 mV in order to prevent fritting (DIN IEC 512). The RS232 (standard) and IEEE488, USB and Ethernet (option) computer interfaces allow the set-up of fully automatic testing stations. The PLC interface allows easy integration into your production process control.

The Battery Cell Simulator serves to test Battery Measuring Modules in the 2511 series, which are used in battery module assembly applications (incoming goods inspection, BoL, EoL). The Battery Cell Simulator is able to emulate battery cells of different technologies with resistance and open circuit voltage simulation. The resistance simulation replicates the purely ohmic resistance of a cell. The Battery Cell Simulator runs on 24 V DC. The LED on the front indicates the different operating states. Resistance and voltage values can be defined from standard values or from a custom set of values.

The 9163 process value indicator covers a wide range of applications in which process values need to be measured, displayed, analyzed and transferred to higher-level control systems. Typical applications include measuring geometric values in production, for instance differential measurements, or testing material properties in the laboratory. The measured values can be transferred via PROFIBUS, RS232 interface or analog output. The multi-channel version can be used with up to four sensors. These sensors can be combined using mathematical functions, so that even complex measurement tasks can be performed with just the one instrument. Visual alarms on the display make it easier and more convenient to assess when values lie off-limits. Up to four configurable outputs are available as relay or logic outputs. The excellent measurement accuracy of 0.1% also makes this instrument suitable for high-precision applications.

Model 9180 supports force, pressure and torque sensors operating on the strain gauge principle, as well as the connection of position and angle sensors in potentiometer or DC/DC configuration. It also allows the measurement of process signals ± 1 V/ 5 V/ 10 V or 0 ...1 mA, 0(4) ... 20 mA. The current measured value is indicated on the 14 mm high LED main display, while a second display located directly below provides a reading of the peak value. The display is particularly suitable for highly accurate measurements due to the high accuracy of 0.1%. It is also possible to monitor up to 4 limit values and provide the results via relay or transistor outputs. Thus the process value display can be used for classification, process and control tasks. The current measured value is frozen on the display by activating an external HOLD signal. The TARE function is useful for balancing out previous loads for example.

In practice the requirement often arises to convert the measurement signals of a sensor into a standard signal in the simplest possible manner in the immediate proximity of the sensor. This permits trouble-free, low-loss transmission of measured values over longer distances to an instrument board or plant controls. Ideally suited for this purpose is the in-line measuring amplifier, which is inserted in between in the connection cable by means of plug contacts. Owing to its compact, robust design and low weight, it finds use in almost any application. Even movable locations subject to forces of acceleration, for example manipulators, present no problems. It is intended mainly for use of control cabinets in just about any location and is matched to a specific sensor. The aluminium housing is extremely sturdy and affords the greatest possible protection even in harsh environments.

In the field there is a frequent need to measure sensor readings rapidly and easily right at the sensor and to transfer them directly to a PC without additional amplifiers or converters. The 9206 USB sensor interface can satisfy this requirement admirably, thanks to its „plug & measure“ design. The USB connection means installation could not be simpler. Typical applications: —Mobile test measurements via laptop —Laboratory test set-ups —Instrumentation and control —Diagnostic measurements in the chemical industry —PC-based recording of expansion figures in bio engineering The USB sensor interface takes its supply from the connected PC via the USB port, and uses it to generate the power supply for the sensors. The initial settings and sensor settings are made by burster in-house and saved in the USB sensor interface. These can then be fine-tuned by the customer.

The new 9250/9251 amplifier generation unites all the features that make modern measurement data acquisition actually possible for the first time. Network-compatible, high-precision, user-friendly, smart and versatile: the combined system of amplifier module and bus controller can be integrated into any existing setup. The amplifier 9250 in conjuction with the fieldbus controller 9251 takes signals exactly to the point where they can be combined, monitored and linked efficiently to other data. The fieldbus interfaces give you flexibility, speed and perfect connections, and save you time, money and other resources when integrating your measurement setup with existing systems. Automatic sensor recognition due to burster TEDS lets you play absolutely safe, protecting you from setting incorrect parameters. The broad supply voltage range permits operation on standard power supplies used in switch gear cabinets.

The range of functions has been limited deliberately to ensure operation is simple and self-explanatory. With its unique, large and clear digit height of 20 mm, the digital display can be installed easily in process control panels and control cabinets. Thanks to the large choice of measurement signals that can be indicated, the display is ideal for use in a huge range of industry-based applications. As a simple and compact digital display, it can also be used as a multi-channel solution in laboratory or test systems, where several different measurements may need to be taken and displayed simultaneously. Specific characteristics: — Less expensive digital display — For force, pressure or torque measurements using gauge sensors — Two limit alarms optionally available — Extremely easy-to-read display with 20 mm digit height — Display range -1999 to + 9999 — TARE function — Scaling possible using teach-in procedure or by entering sensor data directly

The All-in-One module 2511 is predestined for use in automated manufacturing testing of high-performance battery modules and battery packs, regardless of whether they are round, prismatic or pouch cells. In single or multichannel mode, important battery parameters such as AC and DC internal resistance or cell voltage can be recorded and evaluated extremely fast and precisely using fieldbus-capable technology in order to make quality-relevant statements regarding ageing .............. FEATURES AC and DC internal resistance measurement 10 … 300 mΩ Four-wire measurement method for highest precision Measuring and evaluation results in a few milliseconds Frequency ranges: 1kHz, 100 Hz, 10 Hz, 1 Hz Voltage measurement: 0 ... ±5 VDC/±60 VDC Temperature measurement: 0 °C … +100 °C Resolution: up to 0.01 μΩ Single to multi-channel applications, temperature measurement Extremely compact design, state-of-the-art interfaces PC software for intuitive parametrisation and configuration

DIGIFORCE® 9311 is the new standard in efficient quality control. The pioneering force/displacement controller delivers rapid, precise evaluation results for applications that demand both high quality and high productivity. The smart performance features and intelligent hardware make test equipment quicker to set up, easier to use and capable of automatic integration in modern production systems. This unrivalled product specification gives businesses the added security and dependability they need for increasingly complex production processes. The DIGIFORCE® 9311 monitors processes in which precisely defined functional relationships need to be demonstrated between two measured quantities of the process. For instance when recording and monitoring processes such as press-insertion, joining, riveting, stamping or caulking, reliable quality control depends on synchronous and high-speed acquisition of measured values combined with analysis based on versatile evaluation elements.

The incremental digital displays are used in combination with our high-precision displacement sensors 8738. The digital technology of these measuring systems satisfies high demands for precision and long service life, as is required more and more nowadays — in measuring laboratories — in production — in testing laboratories — in workshops and many other areas. Typical uses: —Automatic assembly machines —Semiconductor industry —Keyboard tests —Robot controllers —Testing of shafts and planes —Measurement of differential displacement With its phenomenal resolution of 0.1 µm and the high response frequency of 20 MHz, the 9140 is a powerful display unit with a compact design. The comparator function integrated as standard allows for direct evaluation of measurements almost in real-time; these can be processed further by a higher-level controller. A rather more comprehensive acquisition method is also integrated into the system.

Digital built-in instrument for torque display 96 x 48 mm (B x H) optional: - Relais output - RS 232 interface - Analog output for active torquesensors The instruments PU5 are very versatile. They come standard with a 24-bit resolution, a measurement rate of 50 readings / s, a MIN / MAX memory, a 30 point linearization and an optical switch point indicator. Optionally, the instruments can be equipped with 4 free scalable setpoints, an analog output and a serial interface. They are 5 digits and is available in size 96x48. The sensor is supplied externally by a separate component.

Mobile test device for detection of the maximum torque (drag indicator mode) and for the detection of the power range (constant load) of motors in dental and dental surgical application area. arbitrary loading curves endurance test speed ​​measurement in aluminum case permanently installed Calibration disc and calibration will be in the trunk.

Customized Solution Spring brake - Seat adjustment slip clutch Left and right torque control Test samples on mounting carriage compact, slim design Constant load independent test speed selectable rotation direction and speed additional storage for the elimination of lateral forces quick change by magnetic holder

Customized Solution The quality of the crimped connection is checked by applying a torsional force. In the automotive area for testing the press connection of components for truck and car engines: e.g. fuel injector.

Testing equipment for quality control and material optimization of die-cast aluminum parts, strength test Quality control of injection molded parts; Predetermined breaking point Hand control robust construction Evaluation via GMV2

For disconnection of electrical power wrenches in connection with Value Master Base or GMV2 100 - 240 V / 50 - 60 Hz switching capacity approax16 A protection IP64 Safety plug

For disconnection of electrical power wrenches in connection with GMV2 100 - 240 V / 50 - 60 Hz switching capacity approax 16 A protection IP40 Safety plug

The SM71 series force sensors were specially developed for measuring clamping forces. The short measuring path of 0.019 - 0.14 mm (depending on the measuring range) and a natural frequency in the kHz range guarantee optimal results even for highly dynamic tasks. Typical applications include the simple determination of screw preloads, where the force sensor is used as a “measuring washer”. The very good reproducibility is less than one percent of the nominal load. The sensor is available in measuring ranges from 20 up to 2000 kN. Hardened washers are already included in the scope of delivery for quick and easy installation. The extremely simple and robust design is made entirely of stainless steel (protection class IP68).