Pressed - Import export

Forged parts made of steel, stainless steel and aluminum including mechanical processing. Pressed brass blanks including mechanical processing, also on rotary transfer machines. Sintered parts made of sintered bronze, sintered porous brass and stainless steel. Filter elements for air, liquids and fuel made of sintered ball material or mesh.

The Load cell model 8451 has been developed for measuring the forces that occur during press operation. The internal measuring elements have a rugged design, which mean they can cope reliably with the steep force curves that are typical of press applications. They can be fitted or replaced quickly and easily on the press ram without the need for additional components around them. The force sensor is placed between the tool and the press ram and can thus measure the actual compression force directly in the axis of operation. The load cell measures the compression forces between the circular contact surfaces of plunger and tool. The pin on its top side and hole on its lower face are simply provided for mechanical fixing and centering the components correctly. The connecting cables are suitable for drag chains, designed for many movements and stably fastened in the sensor housing.

The DIGIFORCE® 9307 monitors processes in which precisely defined functional relationships between two or more measured quantities need to be demonstrated. These measured quantities are recorded synchronously during the manufacturing process or subsequent functional testing to produce a measurement curve, which is then assessed using graphical and mathematical evaluation techniques. After internal evaluation, the measurement curve and computed evaluation results are visualized on the color display and are also output at the external control interfaces. The processes in the controller are optimized by a powerful real-time operating system to achieve an extremely fast evaluation cycle: it typically takes just 15 ms to deliver the global OK or NOK evaluation result, which can then be analyzed by the higher-level controller.

The load cell measures the compression forces between the circular contact surfaces of plunger and tool. The pin on its top side and hole on its lower face are simply provided for mechanical fixing and centering the components correctly. To provide as large a range of mechanical compatibility as possible, the pins/holes are available in different diameters. Attachments are available which clamp onto the press sensors to enable easy mounting of displacement sensors according to the circumstances of use. FEATURES: — Measuring ranges from 0 … 100 N up to 0 … 25 kN — Small, compact design — Pin/hole diameter from 8 mm to 16 mm — Different diameter for pin and hole can be combined — Mechanical overload protection for all measurement ranges

Large-volume pneumatic cylinder with through-piston rod for use as a die-cushion press balancing cylinder in a mechanical press.

Housing parts made of steel, stainless steel, aluminium, brass. Made of solid material, profile material, cast blanks and pressed parts. With and without surface treatment.

Experts for deep-drawn parts made of stainless steel, aluminium and other non-ferrous metals (including brass, copper and nickel silver).from new development to series production: We develop perfect deep-drawn parts. Pressteck is one of the world's leading specialists for deep drawing individual parts on transfer presses and for their further processing into assemblies. In this non-cutting forming process, we produce hollow parts in several stages from a metal strip that can be made of aluminium, stainless steel, copper or brass, among other materials. Deep drawing has decisive advantages over other processes: Material consumption and production costs are lower, and at the same time the strength of the components is higher. We are highly innovative and perfect deep-drawing technology beyond what has been possible so far.

Projects that have already been implemented range from the construction of a "low-cost - high efficiency" laser welding system with CNC axis control focused on customer-specific needs, handling systems, assembly concepts, modular cable shoes, small presses for individual parts (bulk) or continuous goods (stips) for less than 8,000 Euros ... Convince yourself and get back to us! www.mechaSYS.de

Do you have the idea for a new product, but don't know how you should or can implement it? We gladly support you! If you wish, let us sign a mutual nondisclosure agreement (NDA). Then we can speak openly, exchange ideas in mutual interest and together create the best possible design and the associated processes. You can see some of the products that have been implemented on the following pages. For example, modular punched cable shoes, press-fit areas in customer-specific hole spacing of the circuit board or punch feed. Or do you have the problem that you can only present handwritten sketches and no CAD data suitable for production? We can support you here too. Our team will be happy to advise you and design for you.

This welding technology provides perfect process control with the BEHAbelt HP01 hot press especially developed for belt profiles and the associated PPuls Element temperature control for sophisticated industrial production of a welded connection. Thanks to the small design and a number of smart design details this hot press is perfectly suitable for onsite use and in confined spaces. The unit can be made upon request of the customer as a water or aircooled version. HP01 is the best choice for the best welding results in particular for the production of overlap welds of belt profiles.

from 630kN upt to 25.000 kN

wege® - the flexible cable gland system in brass, stainless steel and plastic. wege® M Pressing-screws. Material: brass nickel-plated, thread: M12-M63, PG7-PG48

Compact presses for a wide range of medium sized parts. Due to its drive-related slide kinematics, the MCL series is particularly suitable for drawn parts. Overview: ● Pressing capacity: 3,000 - 8,000 kN ● Component size: medium ● Slide kinematics: link ● Applications: stamping, drawing, forming Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.

The PTS2 series is designed for prototype production, die set-up and modification work (including drawing, bending and punching tasks). The DSP series is especially suitable for die spotting. The mechanical micro inching system provides an accuracy of 0,05 mm. Overview: ● Press capacity: 300-20,000 kN ● Application: die testing tryout and production start-up

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 3,000 - 10,000 kN ● Part size: small to medium ● Slide kinematics: servo (freely programmable) ● Application: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes through the use of torque motors that provide high torque even at low speeds ● Maximum production flexibility due to freely programmable slide movement, slide velocity and stroke length ● Significantly higher output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

C-frame presses are flexible solutions for manual work as well as for automated production processes. The CS is the all-rounder among the C-frame presses, while the ECS is ideal for punching and cutting operations with a higher degree of automation. Overview: ● Press capacity: 350-3,000 kN ● Part size: small ● Slide kincematics: crank ● Application: cutting, stamping, bending, embossing Description and benefits: ● Compact design, no foundation work required, good accessibility for maintenance ● Solid, low-stress annealed press body in monobloc design with minimal frame deflection ● Durable, wear-resistant and very quiet hydraulic clutch ● Casting slide with vibration dampening properties (ECS series) ● 4-fold slide guiding for a high tilting rigidity ● Hydraulic overload protection ● Production time as of 12 weeks

The Scotch-Yoke drive of the DTL series has a modified link drive characteristic and reduces the slide speed during the forming phase. Thus the presses are not only suitable for cutting, punching and forming tasks, but also for drawing operations. The extra time that the material receives for plastic flow significantly increases the quality of the produced parts. The reduced impact speed of the slide extends the life of the press and the die. Overview: ● Press capacity: 6,000 - 30,000 kN ● Part size: large ● Slide kinematics: link ● Application: as a single press system either as progdie or transfer mode, as well as a press line Description and benefits: ● The outside located pressure points and a long 8-fold slide guiding system well compensate off-center loads, spare press and die and ensure a constant part quality. ● The automatic centralized lubrication system increases pro-ductivity and availability.

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 8,000 - 30,000 kN ● Part size: medium to large ● Slide kinematics: servo (freely programmable) ● Applications: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes thanks to the use of torque motors that deliver high torque even at low speeds ● Maximum production flexibility through free programmability of slide movement, (forming) speed and stroke lenths ● Significantly more output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

Hydraulic presses are suitable for the high-precision forming of various parts, whereby the maximum press capacity is available in every position of the slide. In combination with their flexibility in terms of slide speed and dwell time, they are also particularly suitable for press hardening applications. Overview: ● Press capacity: 1,500 - 25,000 kN ● Part size: small, medium, large ● Application: for the production of drawn parts or as part of a press hardening line Description and benefits: ● Slide movement either pressure and / or travel-dependent ● Specially designed hydraulic system without shift shock during operation ● Motorized oil circulation with cooling or heating unit The models for press hardening are available in 8,000, 12,000 or 16,000 kN and come with a newly developed combination of servomotor and hydraulics that allows higher speeds in the closing and return movement of the slide.

The eccentric drive of the DTE series is primarily suited for cutting, blanking, forming and embossing operations. Its characteristic sinusoidal slide motion curve makes it ideal for flat and semi-flat parts. The proven and continuously optimized technology ensures reliable production processes. Overview: ● Type: Eccentric presses ● Press capacity: 8,000 - 25,000 kN ● Part size: large ● Slide kinematics: crank / eccentric motion ● Application: as a single press system either as progdie or transfer mode, as well as a press line Features and benefits: ● High part quality due to rigid, FEM-optimized press design ● The outside located pressure points and a long 8-fold slide guiding system absorbe off-center loads, spare press and die and ensure a constant part quality ● Extensive range of optional equipment, such as die cushions, pneumatic ejectors or moving bolsters for a faster die change

CellTRON® FOR MAXIMUM FILTRATION REQUIREMENTS The basis of this plant is a membrane filter press. The new product series is equipped with an innovative filter press emptying system with lifetime error message, an automated filter cloth washing system with implemented CIP cleaning function as well as an automatically opening and vacuum-proof housing. In contrast to conventional filter presses, this new development guarantees an almost gastight encapsulation of the filter press. The filter press thus meets the specific requirements for dewatering special (metal) sludges. In addition to standard configurations for battery cell production, this technology series is also suitable for demanding applications that require the highest safety and efficiency standards. These include volatile, dust explosive products as well as substances with toxic and radioactive properties but also pharma food products and hot suspensions (≥130°C).

Description In digital high speed printing, paper loses moisture during drying. The moisture loss leads to considerable quality and efficiency issues. Electrostatic remoistening increases the water content in the paper after drying, returning to the level required and thus improves quality and productivity throughout the entire process chain. The contactless remoistening system DIGIMOISTER 1500 can be installed in any new or existing digital high speed press. The pre-charging and the two-substance nozzle technology are patent protected. Advantages: Precise remoistening results at highest production speeds Flat books or signatures Less electrostatic charges on the paper Dimensional stability (no expansion) No broken fibers in the paper Operation: Intuitive operation via a user friendly touchscreen remote control Easy set-up of web width and water amount Low maintenance costs

In the past, Eltex Remoistening systems have guaranteed high quality printed products mainly on fastrunning and wide machines. The WEBMOISTER 3000 ensures high-quality products in all heatset web offset machines. Using a new nozzle concept, both lighter and heavier grammages can be remoistened at all web speeds with ultimate precision and homogeneity. The new pneumatic atomizing nozzles are capable of applying smallest water quantities without developing waste water. The modular structure of the nozzle bar allows the WEBMOISTER 3000 to remoisten paper webs in widths of as much as 3 meters. In heatset web offset printing, paper loses moisture during drying. The WEBMOISTER 3000 remoistening system increases the water content in the paper after drying, returning to the level required and thus guarantees high quality in all heatset web offset products.

MSE stainless steel filter presses comply with the high hygiene and purity standards both in design and processing. With the stainless steel filter press, all components in contact with the product are covered with high-quality stainless steel. This also provides optimum protection against corrosion. FDA-COMPLIANT SOLID-LIQUID SEPARATION WITH THE MSE STAINLESS STEEL FILTER PRESS A large number of materials with different properties are used in the food sector in particular. Here, especially care must be taken to ensure that no ingredients are released into the food. The law stipulates a FDA certification for this. Accordingly, all materials used must be FDA-certified. The FDA certification stands for high purity and durability. Each component such as the filter plates, filter cloths and piping systems complies with the FDA guidelines. This contributes to high hygiene and safety requirements.

The hot filter press combines the standard process steps of a membrane filter press, (filtration, filter cake washing and squeezing), with the additional function of a thermal filter cake drying (TCD). As a result, all process steps are carried out in one plant, the hot filter press. Dewatering and drying of the resulting filter cake is thus done without a downstream drying process. Cost-intensive and time-consuming vacuum contact drying is therefore no longer necessary. FUNCTIONAL PRINCIPLE OF THE HOT FILTER PRESS – WITH THERMAL FILTER CAKE DRYING In contrast to the conventional method, the system consists of membrane filter plates and heat exchanger plates, which are installed alternately in a filter press. For thermal drying, hot steam and/or oil is applied to the working space behind the membrane and the filter cake is thermally dried accordingly. The advantage of this process is that a high dry matter content (DM content) of over 90% is achieved.

Membrane filter presses have a great influence on the dryness of the solid by using membrane technology in the filter plates. Compared to conventional filtration processes, it achieves the lowest residual moisture values in the filter cake. This makes the membrane filter press a powerful and the most widely used system. IF TIME AND DEGREE OF DEWATERING ARE CRUCIAL Depending on the degree of dewatering, different dry matter contents ( – percentage by weight of dry material in filter cake) can be achieved in the filter cake by squeezing with membrane plates. The range of achievable dry matter contents extends from 30 to over 80 percent. Membrane filter presses not only offer the advantage of an extremely high degree of dewatering; they also reduce the filtration cycle time by more than 50 percent on average, depending on the suspension. This results in faster cycle and turnaround times, which lead to an increase in productivity.

Based on the decisive properties of the flexible material, the rubberised filter press is mainly used for the filtration of particularly aggressive suspensions and environments. The aggressive suspensions include, for example, solvents or acids. In this context, the conventional painting of the steel parts is no longer sufficient. THE RUBBERIZED FILTER PRESS OF MSE AS PROTECTIVE MEASURES AGAINST AGGRESSIVE SUSPENSIONS In a complex process, the load-bearing filter press components are coated with a layer of 3mm thick plastic. In the case of the rubberised filter press, the hydraulic stands, feed stand, pressure plate and supporting beams are hard rubberised and the smaller components are made of polypropylene. It is also possible to rubberise only the components in contact with the product, such as the feed stand and the pressure plate. The composition of the rubber coating depends on the special surface requirements of our customers.

Mobile filter presses are particularly suitable for dewatering sludge from several plants at regular intervals or for compensating capacity peaks and bottlenecks. The fact that mobile filter presses are not subject to approval obligation and are therefore quickly and unbureaucratically available is particularly interesting. MSE mobile filter presses are fully equipped and immediately ready for operation after connection of the sludge, water and power supply. In this way, the best possible result can be achieved for every task. Mobile filter press plants can be implemented in many different designs. The sizes of the mobile filter presses are available up to a maximum size of 1200. This corresponds to about 100 chambers and about three cubic meters of chamber volume. The plants are equipped with suction and pressure-side inline mixers. The PLC plant controls the conditioning parameters in proportion to pressure and/or volume.

With its structural protection measures and its specific requirements the ATEX filter press complies with the ATEX directives. As a result, these types of filter presses are designed for a high level of safety and explosion protection. ATEX „ATMOSPHÈRES EXPLOSIBLES„ ATEX derives its name from the French term „ATmosphères EXplosibles”. It consists of two EU directives governing explosion protection and thus the equipment and working environment in an environment with an explosive atmosphere. ATEX filter presses are especially used in filtration processes in the chemical, petrochemical, oil and gas extraction, mining, food and waste water sectors. With their design, as well as the selected materials, they comply with all the requirements of the ATEX certification in potentially explosive areas.