Machining centres - Import export

Designed for machining cubic parts up to 100 kg in weight, the C12 works in the most diverse applications compactly, precisely and dynamically. The C 12 is more than a match for larger models. Aside from its compact size, the main focus is on HERMLE's core competences precision, durability and dynamics. Designed as a 5-axis machining centre featuring the different spindle speeds and different interfaces, the ideal speed is available for almost every area of application. The C 12 can be equipped with two-piece ore compact spindles. All tool spindles can be replaced quickly and easily in case of failure. Thanks to the respective HERMLE set-ups, the C 12 also meets the ever increasing requirements placed on speed and precision. The C 12 machining centre additionally provides extensive options for more intricate applications.

The C 22 ensures the precise, cost effective and efficient production of parts. The numerous automation solutions enhance its range of application; individual configuration is easy thanks to the modular design. The Hermle engineers have essentially designed and created this machine with space in mind. With the most efficient footprint possible, the C 22 offers maximum efficiency. And it goes without saying that large components can be machined, too. Nonetheless, the C 22 is ultra compact and ensures the necessary clearance for 5-side/5-axis machining. Short process cycles, quick workflows and the highest possible machine dynamics: The C 22 is designed to machine complex geometries with high accuracy and small tolerances. The circular tool magazine is integrated into the base body of the machining centre and can house up to 65 cutters; additionally, it is possible – as with almost all HERMLE machining centres – to adjust the operating system to the user.

The C 650 uses a modification of HERMLE's tried-and-tested gantry-type design, with a mineral-cast machine bed. The integrated, rigid clamping table can cope with workpieces up to a maximum of 3000 kg (1050 x 900 x 600 mm) in the 3-axis version, making it ideal for toolmaking, mould construction and machine construction. The swivelling rotary table of the 5-axis version can accommodate workpieces up to 1500 kg (Ø 900 x 600 mm), allowing for highly precise machining. The traverse path in the stainless-steel-clad working area comprises 1050 x 900 x 600 mm with a vertical table clearance of 775 mm and a door aperture of 1050 mm. Ideal parameters for simple and safe crane charging. The C 650 has an integrated tool magazine for 42 tools. The control panel of the C 650 is also designed to swivel easily to the magazine loading location, so the operator can enter the tool data directly into the tool table in the control system.

5-axis/5-sided machining means the C 42 lends itself to be used in every application area. With traverse paths adapted to the workpiece size and perfectly designed for 5-axis applications, the C 42 is ideal wherever complex, close-tolerance components are required. This includes various applications in the tool and mould making, medical, aerospace, motorsport, machine sectors and other industries: The C 42 machining centre is at home in every area. The space-saving circular tool magazine integrated into the base body of the machine works according to the pick-up principle - thus enabling quick tool changes. In the standard version, the C 42 can hold 42 tools and can be extended to 192 pockets. The control panel can be easily adjusted to the respective user. Milling and turning in one clamping with the C 42 U MT dynamic model. Fully integrated rotary table that does not interfere with demanding milling processes and 5 axes simultaneously.

5-axis machining centres for powerful complete machining Setting standards in 5-axis: 5-sided and 5-axis simultaneous machining in HELLER quality Highlights Maximum output at optimum quality due to HELLER's extensive process experience Higher availability thanks to adequate speeds and proven HELLER components Innovative spindle technology in three variants providing optimum process stability (swivel head with PCU 63 or SCU 63, fork head with PCT 63) Two control options: Heidenhain iTNC 530 or Siemens Sinumerik 840D sl Advantages Reduced costs thanks to flexible complete machining Optimised life-cycle costs due to innovative manufacturing concept Two machine variants for maximum manufacturing flexibility: workshop machine FT (table loading) for machining of individual parts in tool and die manufacturing and production machine FP (pallet changer) for series production

4-axis horizontal machining centres for highly productive machining in all disciplines Tailor-made off the peg for you: modular machine series offering unbeatable productivity at unique load capacity. Highlights Unrivalled long tool life, reduced energy consumption and costs due to realistic dynamic rates High performance and precision from light-metal machining through to heavy-duty machining For varying batch sizes and a variable range of parts and materials HighSpeed Cutting, heavy cutting, dry or MQL machining at full productivity Advantages Fully customisable to your requirements in terms of spindle, spindle taper, tool magazine and chip disposal Attractive price/performance ratio Highest load capacity and reliability High availability thanks to sophisticated safety concept and HELLER services

5-axis machining centres for milling and turning operations HELLER process competence at its best: machine series providing unique cutting performance for milling and turning operations Highlights Combined Processing: milling and turning on a single machine Tool provides 5th axis: 5-axis machining, horizontal, vertical and tilted turning High precision and cutting forces for turning operations due to specific spindle fixation Rotary table with direct torque drive Integrated balancing function Advantages A one-off investment that ensures flexible production today and in the future One machining centre for all machining tasks Two machine variants (CP/pallet changer or CT/table loading) providing maximum flexibility for use Typical HELLER performance for milling and turning operations Reliable productivity thanks to HELLER services

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

Kullen Koti End, Cup and Bevel brushes give a gleaming finish to oxidised or coated metal surfaces. They are all-rounders in drilling machines, on angle grinders and in machining centres, performing such tasks as removing paint, scale and corrosion. They are also ideal for use in places which are difficult to get at, and were specially developed for the processing of edges and corners.

The C 62 is a highly dynamic machining centre designed for 5-axis/5-side machining. Numerous features ensure high-precision and cost-effective working on workpieces up to 2500 kg in weight. Various optional extras simply add to the capabilities for innovative advanced machining. As with all HERMLE machining centres, the C 62 offers various workpiece loading options to guarantee optimum operation. Depending on the respective requirements, various additional tool magazines are available. The concept and modular design of the C 62 means individual needs can be met in many different ways. The optimised footprint is another bonus besides the highest standards of quality, precision and accuracy which are synonymous with HERMLE. The C 62: a high-performance all-rounder. In short: a new giant. Milling and turning in one clamping. Fully integrated rotary technology.

Within the HERMLE range of models, the C 250 is an entry-level model into the world of 5-axis & 5-sided machining. Nevertheless, the “large” models are in no way inferior. Thanks to the large swivelling range of the workpieces in the working area, the utilisation of the complete traverse range and the large collision circle between the table side walls, the C 250 offers the largest working area relative to the installation area. The C 250 is designed for daily use – maximum user-friendliness thanks to pivotable control panel and minimum table distance from the operator and optimum loading height with option ofloading by crane. Maximum precision thanks to the HERMLE swivelling rotary table concept. The table variants of the C 250 therefore stand for the highest quality and optimum use of material – from the cast housing to the installed gear motors: Made in Germany – made in Gosheim.

The C 400 is a dynamic machining centre offering perfect entry into 5-axis/5-side machining. The C 400 machining centre is based on HERMLE's proven core expertise in 5-axis technology. Powerful and dynamic - it reliably meets the demands of the market - precisely and convincingly. The mineral casting machine bed promotes stable, vibration-free machining. The C 400 features a large working area with a small installation area and can be ergonomically adapted to every machine operator - thus ensuring optimum ease of use. Numerous features ensure cost-effective production. The C 400 machining centre is intended for high performance, large-scale machining of workpieces to high accuracy and surface quality.

The C 52 is intended for the simultaneous 5-axis machining of workpieces weighing up to 2000 kg - with unbeatable accuracy and precision. Parameters that always represent a challenge for the machine dynamics. HERMLE has overcome these challenges by developing and designing a precise and high-performance machining centre. The C 52 is the successor of the extremely successful C 50. The C 52 machining centre: A flexible all-rounder with a large working area and minimum footprint. The tool magazine of the C 52 is also integrated and can be extended to 325 pockets using an additional magazine. The C 52 sets new standards: These standards are particularly valued in demanding applications, for instance in the medical, aerospace and automotive industries. In short: wherever the highest precision and maximum efficiency are required. Milling and turning in one clamping - the MT series with the model C 52 U MT dynamic.

The C 32 machining centre is able to workpieces weighing up to 1000 kg and cutting is undertaken in five axes simultaneously. It has also been designed for daily use and with the greatest possible workload in mind. The C 32 even mills materials which are difficult to machine in record time and with the highest level of precision - also fully automated ... or when using a flexible manufacturing system. All this combined with outstanding ease of use! The C 32 features two axes in the workpiece and three axes in the tool. Dynamic positioning, short downtime periods and secure location in the desired machining position are just as attractive as the very large working area packed into a small footprint. The circular tool magazine of the C 32 is integrated in the base body and capable of holding up to 36 tools. The tool magazine can be extended to 192 pockets using an optional additional magazine. This capacity allows complete machining of highly complex workpieces and various parts.