Machining machined parts - Import export

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

Turned parts with mechanical finishing. Ground, hardened, welded, soldered. Pre-assembled with sealing elements and O-rings.

We can offer a wide range of metal test specimens, starting from different grades of steel in various thicknesses and alloys right through to non-ferrous metals. Are you looking for galvanic finishing or machining solutions? Then you have come to the right place. Punching, deburring, and the rounding of corners are an important part of our portfolio. We will be happy to finish surfaces, for example by means of degreasing or sandblasting. Further finishing options are available upon request. We can also provide test panels with a customized serial number or marking if desired. Stainless steel 1.4301, 1.4571, 1.4401, 1.4310, other grades available upon request Test specimens According to A.F.E.R.A. 4001 (old standard), with defined finish With high-gloss finish (according to FINAT, PSTC standard, A.F.E.R.A. standard 5001, EN 1939) Titanium Grade 1 and grade 5, other grades available upon request Automotive grades painted

Mobile. Integrated 60 l tank, 5 l concentrate tank, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Water volume 1,8 l /m. Spray lance with fixed 5 m hose.

All media contacted parts are resistant against acid and demineralised water, media must be compatible with V2A stainless steel, version 1.4301. Mobile, integrated 60 l tank, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Volume 2,4 l/m. 10 KW, 16A. 5 m hose with large pistol, hand screw coupling and lance ESR-LA 600. Hose with quick change couplings at the device.

Mobile, integrated 60 l tank, 5 l concentrate reservoir, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Volume 2,8 l/m. 15 KW, 32A. 5 m hose with large pistol, hand screw coupling and lance SR-LA 600. Hose with quick change couplings at the device.

Mobile, integrated 60 l tank, 5 l concentrate reservoir, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Volume 1,8 l/m. 10 KW, 16A. 5 m hose with large pistol, hand screw coupling and lance SR-LA 600. Hose with quick change couplings at the device.

The carbide bushing serves the purpose of preventing tool damage caused by pulled up slug. ADVANTAGES: — Bushings made of carbide — Carbide punches (upon request) — Avoidance of tool damage caused by scrap (pulled up slug), resulting in downtime with corresponding costs — Quality, proven millions of times — Can be produced according to specific customer drawings — Also available without slug retention

Reliable and long life SPANNTOP nova – this development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. The components are optimized for balance quality, and have an extended guide length. The clamping length of the workpieces is also significantly greater. This chuck is designed for maximum RPM and holding power at ideal concentricity. It is extremely rigid, precise, and has an extremely long life. Convenient change The position-oriented base end-stop of the »combi pull-back« and »combi deadlength« variants can be conveniently changed from the outside via three clamping screws countersunk in the chuck, and for standard chucks, provides excellent accuracy for face location combined with through-bore capacity. Chuck SPANNTOP nova: reliable and solid. The product is the result of more than 30 years of experience!

A regular check of clamping force is vital for a safe, precise, and productive process. Do you manufacture at the highest possible metal removal rates? Perhaps your clamping device can do more than you think! Those who face tough competition can no longer afford to manufacture with »theoretical clamping forces«. Nevertheless the DIN EN 1550 requires that static clamping force measurement must be performed by the manufacturer at regular intervals. Modular measuring system The TESTit clamping force gauge measures and records the clamping force for O.D. clamping and I.D. clamping and even the draw-in force of hollow tapered shank locations. TESTit consists of two parts: The basic unit, which is the IT module, and the measuring units, which are the TEST modules. You only need the IT module once – regardless of whether you want to measure the clamping force at O.D. clamping or I.D. clamping or the draw-in force.

In terms of precision, stability, and flexibility the vulcanized segmented clamping bushings are unbeatable. They consist of segments made of chrome/nickel, case hardened steel that is very hard, extremely wear resistant, and rigid [60 HRC]. Plus, they do not have to »bend« to clamp the workpiece. In addition, all functional surfaces are completely ground in one clamping set-up. The result: maximum run-out accuracy, maximum holding power, and long life span.

Maximum precision in a mini format The TOPlus premium chuck is ideal for high-precision clamping of delicate and thin-walled parts, as well as solid and massive parts. In combination with premium clamping heads and when clamping against the end-stop, you benefit from incredible run-out accuracy of ≤ 5 μm. That makes the standard TOPlus premium chuck a better and less expensive alternative to hydro-expansion and diaphragm clamping devices. In addition to high precision, the large opening stroke also facilitates automated loading of the machine – even if the robot is somewhat inaccurate. By the way, slight contact with the workpiece during loading has no negative effect on the TOPlus premium. Despite its high precision it remains »robust« and your process remains stable. The most accurate of all HAINBUCH chucks!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

This development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. This clamping head is not only extremely powerful, it is also convincing through simple handling. With the changing fixture you set up in no time. The combination of steel and rubber, specially developed by HAINBUCH, in conjunction with a vulcanization that has been perfected over decades, is designed for maximum speed and holding force – with optimal concentricity, and incredible rigidity and service life.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

Made for the gear-cutting sector Clamping solutions for the gear-cutting sector are individual and have very special requirements. Consequently, it is not easy to find the suitable clamping device, particularly in the case of high variant diversity and smaller lot sizes. The conventional solution is to use fixtures that are more or less effective. Rigid and narrow standard segmented mandrel Fortunately, this is now history. With the MANDO G211 you are relying on a standard segmented mandrel. You profit from in-stock segmented clamping bushings. The rigid and narrow mandrel with optimized tool runout contour is ideal for use in gear cutting applications. Moreover, it can also be used for gear shaping or grinding. Three end-stop levels that are placed with different proximity to the workpiece make it possible to use individual workpiece end-stops. Also a coolant connection ensures process reliability.

centroteX and mandoteX — ideal for today's high-paced manufacturing environment! It is feasible to equip the HAINBUCH quick change-over systems on all your machines, giving you the advantage of changing clamping devices in a matter of minutes, thus earning money quicker. This is because these set-up devices allow you to manufacture with job orientation. And, thanks to our unique CENTREX technology, you will achieve a repeatability of ≤ 0.003 mm on the interface. However, our high-speed solutions have even more to offer: As you will experience shorter machine downtimes along with reduced processing and throughput times, your quick change-over systems will pay off in no time. Better yet, you will not have to compromise on quality, rigidity or pre- cision. Select the spindle connection and the clamping device that is right for you from our extensive assortment. We can even accommodate you if you are already using clamping devices made by other manufacturers.

Lower mass The »mini« series really shines with a mass reduced by as much as 30 %, and a chuck diameter that is reduced by 1/3. This means reduced energy consumption and better tool accessibility. Naturally, additional adaptation elements may also be used with the SPANNTOP mini. An additional ring enables use of the adaptation devices that are also used with the SPANNTOP nova. Reduced interference contour Thanks to the reduced interference contour, it is easier to choose the tool that you need. Now it can also be shorter and more stable – on the main and sub spindles. Particularly in the case of limited installation space and in series operation, SPANNTOP mini is ideal: Lower energy consumption, dynamic spindle acceleration, and shorter cycle times reduce the costs per workpiece. Minimalism that pays off!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

centroteX and mandoteX — ideal for today's high-paced manufacturing environment! It is feasible to equip the HAINBUCH quick change-over systems on all your machines, giving you the advantage of changing clamping devices in a matter of minutes, thus earning money quicker. This is because these set-up devices allow you to manufacture with job orientation. And, thanks to our unique CENTREX technology, you will achieve a repeatability of ≤ 0.003 mm on the interface. However, our high-speed solutions have even more to offer: As you will experience shorter machine downtimes along with reduced processing and throughput times, your quick change-over systems will pay off in no time. Better yet, you will not have to compromise on quality, rigidity or pre- cision. Select the spindle connection and the clamping device that is right for you from our extensive assortment. We can even accommodate you if you are already using clamping devices made by other manufacturers.

Large workpieces – large chucks – large clamping heads. So far so good, but sometimes you also have to machine smaller workpieces? Instead of buying large clamping heads with a small diameter, there is now a better alternative: the clamping head adapter. For example, it can basically turn a size 100 chuck into a size 65 chuck and you can then change your normal size 65 heads using this clamping head adapter. Your advantages are in-stock availability and a lower price for the smaller clamping heads. You also save the costs of purchasing new large clamping heads if you are already using smaller clamping heads. Changing the clamping head adapter is fast and easy with the suitable changer interface.

The vario quick is an end-stop system with standardized adjustable workpiece end-stops. It saves valuable work preparation time and gives you significantly more flexibility. Since you always have the required clamping length on hand – without having to produce the end-stops yourself. The clamping length is set for the end-stop screws / blank screws via a threaded spindle. One half turn corresponds to 1 mm adjustment travel. The sets can be expanded individually with separately available end-stop and blank screws. The vario quick end-stop system can also be used stationary under specific conditions [table bore required]. As an alternative, we recommend our vario part system.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

4-jaw clamping device InoFlex VF — ideal for the raw parts milling machining OP10 — 4-sided clamping with compensation of the opposing jaws and 2-sided clamping possible as a stationary chuck or centric clamping vice — ideal for clamping workpieces sensitive to deformation — for I.D. & O.D. clamping — high repeatability & run-out accuracy

No re-clamping It is useful, when you can machine a workpiece over its entire length. It is even more practical, if in addition the re-clamping can be omitted. Firstly, this increases concentric precision, secondly, geometric tolerances are »stabilized«, and thirdly, our face driver adaption is also assembled 1-2-3. Simply insert it in the clamping device, tighten the three screws, and that’s it! Our CENTREX interface ensures perfect concentricity.

Unequalled rigidity Up to 25 % more clamping force and higher output – with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body – even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus – simply revolutionary!

You are short of personnel, but have to process your orders, preferably 24/7? Then the DockLock AC zero-point clamping system for automated fixture change-over, in either the hydraulic or pneumatic version, is perfect for you. The clamping device quick change-over system for stationary applications allows automated change-over of your clamping devices in two minutes. And with repeatability of ≤ 0.005 mm, without alignment. The design of the form fit clamping and power transmission is identical to the DockLock for manual set-up. In addition, it is equipped with a closure at the clamping position as protection against contamination and chips. That ensures even less wear and reduces maintenance expenses. In addition, standard features include an air sensing control, air-blast support isles and a piston position control for a safe and reliable automated process.

Depending on size, combined with all adaptations 5-axis machining or rational multiple clamping – with HYDROK we offer a hydraulically actuated stationary chuck that provides even more implementation possibilities. Depending on size – you can use it with all clamping device adaptations, such as the MANDO Adapt mandrel-in-clamping device or with the jaw module. Thus in the future you can also rely completely on the intelligent HAINBUCH modular system, even for your stationary clamping device. Multiple clamping in confined spaces The smallest of the group: HYDROK 40 SE and 32 RD. Their modular base plates can be easily fitted together and enables multiple clamping with incredible holding forces in the most confined spaces. And with an additional tandem cylinder you can even generate the full clamping force with a weaker hydraulic unit.