Machine%20automation - Import export

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

The versatile control unit for handling, assembly technology, linear robots The unipos 330 is a universal, modular CNC continuous path control for up to 3 axes (interpolating) in connection with a PLC for controlling most reliable applications for machine construction automation technology, machine tools and special applications. Depending on the design, either stepper motors or servomotors are used as axis drives. The integrated panel PC with the LINUX operating system allows convenient programming of your application and the user interface (HMI). Features Interpolating continuous path control for a maximum of 3 servo axes CNC programming using G code 1 to 3 axes / stepper motors or servomotors Processor: 32-bit microcontroller, 400 MHz, without fan 7" touch screen, resolution: 800 x 480 DPI, TFT colour

control panels, control cabinets, pneumatic systems, pneumatic systems, control units, pre-assembled pneumatic modules for machines and plants in automation technology factory automation assembly lines test benches Also for automotive applications such as brake test benches, assembly robots, conveyor belts. Design, layout, assembly, plug and play delivery. We are also happy to use components according to the parts list, specifications or customer specifications.

Metal Bellows Coupling with collet clamps, compact Backlash-free metal bellows coupling with compact clamp hubs For shaft diameters from 10 – 70 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Perfect bellows coupling for connecting servo motors, e.g. in machine tools, automation techniques, packing machines, wood working machines Torque range: 18 – 1400 Nm

Metal Bellows Coupling with collet clamps / Hub material: aluminum Backlash-free metal bellows coupling with clamp hubs Hub material: aluminum Alternatively to steel executions we recommend our series KB4AL from size 80 - 500 For shaft diameters from 10 – 70 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Easy assembly and low inertia Perfect bellows coupling for connecting servo motors, e.g. in machine tools, automation techniques, packing machines, wood working machines Torque range: 18 – 500 Nm

Metal Bellows Coupling with collet clamps Backlash-free metal bellows coupling with clamp hubs Hub material: up to 60Nm – aluminum, up from 80Nm - steel For shaft diameters from 10 – 80 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Easy to assemble Perfect bellows coupling for connecting servo motors, e.g. in machine tools, automation techniques, packing machines, wood working machines Torque range: 18 – 1400 Nm

Metal Bellows Coupling axial pluggable Backlash-free metal bellows coupling as axial pluggable execution Easy assembly / disassembly by simply plugging / pulling the coupling parts High tensile aluminum and special coatings ensure a durable solution at low mass / inertia For shaft diameters from 10 – 70 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Perfect bellows coupling for servo drives, e.g. in testing equipment, automation techniques, packing machines Torque range: 18 – 500 Nm

Metal Bellows Coupling with split hubs Backlash-free metal bellows coupling with split hubs For shaft diameters from 10 – 80 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Radial assembly! Due to the split hub design shafts can be mounted and adjusted before the assembly of the coupling Perfect bellows coupling for servo drives, e.g. in testing equipment, automation techniques, packing machines Torque range: 18 – 1400 Nm

Miniature Metal Bellows Coupling with split hubs Backlash-free miniature metal bellows coupling with split hubs For shaft diameters from 3 – 25 mm High torsional stiffness, compensation of shaft misalignment at low restoring forces Radial assembly! Due to the split hub design shafts can be mounted and adjusted before the assembly of the coupling Perfect bellows coupling for servo drives, e.g. in testing equipment, automation techniques, packing machines, Torque range: 0,5 – 10 Nm

— Superior electrical insulation and heat dissipation capability — Compact package with high force output — beam design for excellent structural integrity and strength High speed and high precision High-rigidity direct drive coupled with closed-loop control system enables precision control to attain high speed operations with excellent precision performances. In addition, the ironless linear motors are stable and smooth when operated at low speeds. Simple mechanical structure Multiple forcers, each operated individually, can be installed on a single magnetic way to form a simple overall structure that can be readily assembled. For high cleanness requirement applications The linear motor series offer solutions to dirt buildup and lubricant spray mist problems associated with conventional transmission structures containing gear gaps and ball screws. Hence this series is ideal for applications in dust-free environments.

Better insulation and high heat dissipation capacity Compact enclosure design for high power density Y-shape/construction for high rigidity — Product for high travel speeds and high precision. — High rigidity with direct drive in closed loop, combined with high accuracy. — High efficiency — The linear motor can be used within clean environments — No pitch error and backlash — Very quiet even at high and low travel speeds — No lubrication required — Very suitable for use in clean rooms — Easy to create systems with multiple motors Magnetic track

Pole reversal controllers from the FXL-C family reliably control not only our FXL magnetic chucks, but almost all electro-permanent magnet systems on the market. Input voltages of 100-500 VAC / 50-60Hz and matching modulated, pulsed output voltages and pulse powers of up to 24 kVA are unique key data, which are only required under extreme conditions, but provide maximum stability in normal use. FXL-C is available from simple, handy table-top units to control cabinet versions for large-scale applications; stand-alone from manually operated, part-connected with feedback to the machine up to full integration into the machine control for automated applications.

Each project and each part is different. This is why the tools, injection moulding machines, peripheral components and automation need to be perfectly coordinated. We are your partner of choice – whether you are looking for an expert for complex turnkey requirements or production outsourcing.

— Ultrasonic sealing system with electronic self-calibration — Can be integrated into most production lines — Flap frame with magnetic locking — High-end Standard 6 sealing unit — Easy accessibility and tool-free disassembly of strap path components — Dispenser variably mountable — Hinged table top made of stainless steel — Adjustable strap tension via control panel — Easy operation via digital display in the control panel — Manual strapping release via pushbutton in the control panel — Stepless turnable control panel (0°-180°) for many-sided operation — 4 castors — Extremely low energy consumption — Frame size gradation in 200 mm steps — Structural coating RAL 5010, gentian blue

The PSE 31x-8 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up. The instruments can be mounted on a spindle using the hollow shaft without the need for an additional coupling. Two bus connections are available for looping the bus signal (not for IO-Link). Set-up mode or manual positioning permits the connection of jog keys (optional, not for IO-Link).

Positioning system with protection class IP 68 for hygienic applications The PSW 31x/33x-14 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The integrated electronic control feature frees up the machine´s central control unit. No external motors, proximity or limit switches are required. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up.

Positioning system with protection class IP 68 for wet area applications in hygienic design The PSW 30x-8 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module.

Positioning system with protection class IP 65 for hygienic applications The PSS 31x/33x-14 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The integrated electronic control feature frees up the machine´s central control unit. No external motors, proximity or limit switches are required. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up.

The PSE 34x-14 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The integrated electronic control feature frees up the machine´s central control unit. No external motors, proximity or limit switches are required. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up. The instruments can be mounted on a spindle using the hollow shaft without the need for an additional coupling. Two bus connections are available for looping the bus signal (not for IO-Link).

The PSE 31x/33x-14 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The integrated electronic control feature frees up the machine´s central control unit. No external motors, proximity or limit switches are required. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up. The instruments can be mounted on a spindle using the hollow shaft without the need for an additional coupling. Two bus connections are available for looping the bus signal (not for IO-Link).

The PSE 30x/32x-14 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The integrated electronic control feature frees up the machine´s central control unit. No external motors, proximity or limit switches are required. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up. The instruments can be mounted on a spindle using the hollow shaft without the need for an additional coupling. Two bus connections are available for looping the bus signal (not for IO-Link).

The PSE 30x-8 positioning systems are intelligent, compact solutions for the automatic adjustment of auxiliary and positioning axes comprising an EC-motor, gear, controller, measuring system and bus interface. The absolute measuring system eliminates the need for time-consuming reference runs. Direct measurement of the position at the output shaft ensures highly accurate positioning. The galvanically separated supply voltages for the control and performance electronics permit the implementation of an emergency shut-off function without interrupting communication with the control module. Address and baud rate switches simplify start-up. The instruments can be mounted on a spindle using the hollow shaft without the need for an additional coupling. Two bus connections are available for looping the bus signal (not for IO-Link). Set-up mode or manual positioning permits the connection of jog keys (optional, not for IO-Link).

Inline strapping parallel to flute Thermostatically controlled heat-weld sealing Siemens PLC control with touch panel 5-sided electromechanical package alignment Potential-free contacts to upstream and downstream machines Automated setup system resets to the dimensions of the first bundle of the new size (“Teach-In”) Capability to strap up to 90 mm outside the bundle center (adjustment in steps of 10 or 30 mm) allows for perfect strapping of complex bundle sizes and forms Chassis on rails with mechanical locking [MCB-2 XT]: Two movable sealing units

The ergonomic guiding idea for the MODULE ONE series was to develop a machine that is easy to operate and whose processes are immediately visually apparent. In addition, it should be simple, safe, and user-friendly. The MODULE ONE series consists of 4 different models: MODULE ONE M and MODULE ONE S are semi-automated machines. MODULE ONE XS and MODULE ONE XXS are manual workstation solutions. Pad printing machines of the HERMETIC, SEALED INK CUP and V-DUO series are available for placement of the MODULE ONE series. With the MODULE ONE series, up to 1200 parts/h can be printed with up to two or three colors in high precision. With a print image in up to three colors, the series is suitable for decorating and labeling a wide variety of printed goods such as toys, figures, model vehicles, etc., but also for marking technical devices and components.

The ZHU/Z2.5 is the most versatile and flexible hardness testing machine in the world, it has a zwickiLine testing machine with a hardness measurement head which contains a digital travel-measuring system and an exchangeable indenter with sensor foot. It can be used with all ZwickRoell Materials testing machines and in automated applications. All indentation depth measurement method hardness tests, including Martens hardness HM, Rockwell hardness, and ball indentation hardness can be performed. Vickers depth measurement HVT, Brinell depth measurement HBT, and Knoop tests can be performed with an optical unit accessory attached to the head. This unit contains a measuring microscope and a linear displacement component, which allows the microscope and load unit to exchange positions without the need to move any components under test.