Lubricators - Import export

For our bearing assemblies and linear systems, we use high-quality lubricants as standard that are suitable for most applications. Special operating conditions require special lubricants. Standard and special greases are available in the respective container sizes from us as accessories. They can be used when our bearing elements are used for the first time or for relubricating slewing rings.

grease 200 is a H1 registred, transparent, soft grease. It is water- and steam-resistant and stable to oxidation and ageing. The operating temperature range of grease 200 is between -20°C and +130°C, but should preferably be used to a max. temperature of 100°C. Above this temperature the viscosity will slightly drop. grease 200 is a cost-effective lubricant.

grease 300 is a H1 registred, high-temperature, high-performance ejector grease with a soft consistency. It is free of solids. So narrow clearances can be lubricated without any problems. Because of the high adhesive strength of grease 300, ejector-pins of injection moulds can be lubricated without facing the risk of polluted parts. The maximum operating temperature of grease 300 is 300°C.

grease 800 is a H1 registred, high-performance grease with a soft consistency. The thickener of grease 800 is PTFE. Therefore, it provides excellent dry-running properties. The operating temperature range of grease 800 is between -30°C and +280°C, but should preferably be used at temperatures above 70°C, because from this point on the lubricant provides the best performance.

Super Grease is a H1 registred high performance grease spray. The lubricant is dissolved in a fast evaporating solvent. During the application of Super Grease, its viscosity changes from water- to honey-like. At first Super Grease reacts as penetrating oil and after a few seconds it changes into a skid-resistant, high-performance grease, with a high adhesive strength. The thickener of Super Grease is PTFE. Therefore, it provides excellent dry-running properties. The operating temperature range of Super Grease is -30°C up to +200°C.

Universal spray head where the spray quantity is set via a scaled measuring drum. This makes it possible to check the set quantities at any time. Any changes are immediately visible and can be corrected. With constant parameters (fluid, spray and fluid pressure), the quantity is always 100% reproducible. The supply line exits at an angle of 90° to the spray jet. Our LEO spray head is available in two variants: The LEOR spray head has an M5 thread for fastening to a customer-side mount. The LEOB spray head has a ball joint. This allows it to be attached flexibly and precisely with the flexible HPM Technologie mounts. Low pressure range from 0,5 - 2,5 bar Air consumption from 2 -5,5 /min Viscosity range from 2.300mm²/s (20°C) - 500 mm²/s (40°C) Spray with nearly round cone full of about 15 ° Available in the nozzle lengths 30, 70, 105, 130 und 155 mm

The brand-new PPJ system impresses not only with its well-conceived components and size but also with its innovative form. In this system, we have combined our decades of experience in an attractive design. The independent regulation of fluid and spray air pressure achieves excellent results even with higher-viscosity media. Available for up to 6 spray heads and in versions with 1, 3 and 5 litres, this system has a very compact design and therefore takes up extremely little space when installed. The system is suitable for the initial equipment of machines as well as for subsequent installation. The PPJ system can be used with our spray heads (starting on p. 20) and the JOP drip-feed dosing device (p. 30) up to a maximum viscosity of 2300 mm²/s at 20 °C or 500 mm²/s at 40 °C (except for substances containing paint, resin and glue).

Small but powerful. Our power pack The smallest spray head available in the HPM standard range. Suitable for tight installation situations. The quantity is set on the back. The desired quantity can be reliably set using safety bolts. The supply line exits at an angle of 90° to the spray jet. Our PSM spray head is available in two variants: The PSMR spray head has an M5 thread for fastening to a customer-side mount. The PSMB spray head has a ball joint. This allows it to be attached flexibly and precisely with the flexible HPM Technologie mounts

Series MDJ Application possibilities and advantages of the MDJ series The advantage of our MDJ systems is that they are independent of viscosity. In addition, the MDJ system is easier to use due to the separate regulation of the air and fluid pressure. Suitable for all fluids that reach a maximum viscosity of 2300 mm²/s at 20 °C or 500 mm²/s at 40 °C (except for substances containing paint, resin and glue). Module for wall installation consisting of a stainless steel pressure tank with 10 or 15 litres, fluid filter (100...120 my), as well as one or more valve modules and a service unit. Due to the possibility of regulating the fluid pressure independently of the spray pressure, our MDJ system is also very well suited for larger transfer, profiling or automation systems with a large number of spraying points. We will be happy to plan a special system with you. Simply contact us.

Application possibilities and advantages of the TCJ series If you use a fluid or fluids up to a viscosity of max. 100 mm²/s at 20 °C (except for substances containing paint, resin and glue), then our self-priming systems of the TCJ series are just the right thing for you. The advantage of our TCJ system is that it reduces and prevents dirt ingress into your process. Our 10- and 25-litre systems are adapted to commercially available fluid containers. This allows the container to be directly changed — without cumbersome refilling. The result is no dirt in the container and thus a process that continues to function optimally. Connection possibilities for up to six spray heads. Container available in 2,5 to 20 Liter Optional Level control Control via 24 V DC electrical valves as standard. Pneumatic and other electrical valve voltages on request.

Our absolute classic. Probably the most frequently sold spray head in the world. Universal spray head, very robust and suitable for all applications. Due to the large channel diameters and a direct supply, our HTR spray head can also be used with especially critical and viscous media. The quantity is dosed in the front at the nozzle. Our HTR spray head is available in two variants: The HTRR spray head has an M6 thread for fastening to a customer-side mount. The HTRB spray head has a ball joint. This allows it to be attached flexibly and precisely with the flexible HPM Technologie mounts. All of our spray heads are available individually or as a spray head group. The spray head group contains air and fluid connections (check valve) for the distributor. An optional check valve mounted on the spray head prevents the fluid from dripping out through the spray head in the case of a critical line route or critical positioning

Our SAMNOS fluids are almost 100% biologically degradable fluids that do not require labelling. No work-related dermatological illnesses have occurred to our knowledge. The lubricity is very high, and it has a very effective cooling ability. All SAMNOS fluids form a thin, water-soluble film that protects against corrosion. SAMNOS ZM-22W is a universal cooling lubricant that can be used with almost all materials and machining processes and evaporates up to 95% residue-free.

Our SAMNOS fluids are almost 100% biologically degradable fluids that do not require labelling. No work-related dermatological illnesses have occurred to our knowledge. The lubricity is very high, and it has a very effective cooling ability. All SAMNOS fluids form a thin, water-soluble film that protects against corrosion. SAMNOS Standard is a processing medium that evaporates up to 97% residue-free. This fluid can be used with all materials, including plastic. Due to the special cooling properties of the fluid, SAMNOS Standard is used especially with very demanding machining processes.

Our high-performance machining oil SENTOS V-LR3 has a somewhat higher lubricity compared to our SURVOS products. This product also consists of volatile components that evaporate down to a lubrication residue of 3%. All components are approved according to USA-FDA §178.3910 as surface residues for the manufacture of food packaging. This makes our SENTOS optimally suited as a lubricant and drawing agent for punching and deep drawing (even with high contact pressures), for cutting and perforation of sheets (aluminium, steel, copper, brass, zinc-plated), including transformer and electric sheets, as well as for painted and coated sheets in particular. In addition, our SENTOS is especially well suited for cold profiling, bending and embossing, as a cooling lubricant for sawing, drilling, milling and engraving as well as a lubricant for cutting non-metallic materials.

SURVOS products are optimally suited to sheet metal forming, machining and assembly technology. Our SURVOS has also been successfully used in cutting and punching aluminium sheets, steel sheets, copper and brass sheets, in cold profiling, bending, embossing, sawing and drilling aluminium profiles for decades. SURVOS detaches from a workpiece with 100% residue-free evaporation even when the parts lie flat on top of each other. Only selected raw materials of the highest purity are used for SURVOS. One of the main components is dearomatized hydrocarbons of the highest quality. As a metal processing medium that evaporates residue-free, SURVOS combines optimum lubricity with favourable values for evaporation speed, toxicology and environmental protection. All SURVOS products are classified according to REACH (EC 1907/ 2006) and do not contain any substance that is on the list of candidates for SOVHC.

SURVOS products are optimally suited to sheet metal forming, machining and assembly technology. Our SURVOS has also been successfully used in cutting and punching aluminium sheets, steel sheets, copper and brass sheets, in cold profiling, bending, embossing, sawing and drilling aluminium profiles for decades. SURVOS Plus L meets the strict food law requirements of the FDA US regulations in acc. with 21 CFR 178.3620(b) and 178.3120. SURVOS Plus has a high lubricity and quickly evaporates 100%.* * According to the specifications of the DAB (German Pharmacopoeia), an evaporation residue of < 0.01% is considered to be residue-free. The evaporation residue of SURVOS Plus L is 0.0045% or 45 ppm.

SURVOS products are optimally suited to sheet metal forming, machining and assembly technology. Our SURVOS has also been successfully used in cutting and punching aluminium sheets, steel sheets, copper and brass sheets, in cold profiling, bending, embossing, sawing and drilling aluminium profiles for decades. SURVOS – 100% residue-free* evaporating metal processing oil. SURVOS Rapid D evaporates considerably faster than the "Standard" formulation (with a somewhat lower lubricity). SURVOS Rapid D impresses, however, with short evaporation times and is 100% residue-free*. The fluid is used in particular when operations follow each other in a short cycle sequence and no residue is allowed to remain. * According to the specifications of the DAB (German Pharmacopoeia), an evaporation residue of < 0.01% is considered to be residue-free.

The Pump Set B2 Battery is suitable for low viscosity, aqueous to slightly viscous media. The set is suitable for the removal of small pads such as Canister or hobbocks. The pump is flexible at all times and thus saves important resources. . Exchangeable, powerful battery with Li-Ions . Battery life 35 min at maximum speed . 1 battery charge empties approx. 12 x 200 litre containers . BLDC Motor with high efficiency up to 70% . infinitely variable . high battery life . automatic shutdown in case of overload . sophisticated quick release * The maximum flow rate is a value determined by means of a test bench and measured with water at a liquid temperature of approx. 20 °C . The measurement is taken at the pressure joint of the pump, without hose, nozzle or flow meter.‌The achievable flow rate in use is lower and depends on the individual application, the liquid properties and the configuration of the pump.

Felt roller lubricators For evenly dosed application Targeted lubrication of metal coils and blanks We offer felt roller lubricators in a variety of different model ranges. The rollers are generally driven by the feed machine, but we also offer systems equipped with their own transport units. Features &amp; benefits • Versions with their own transport unit • Rollers easily and quickly changed • Rugged, wear-resistant workmanship • Numerous application options for coil gauges from 0.5 to 10 mm • Viscosities up to 150 mm2/sec possible Design versions and details In this field we offer three product lines with different roller diameters. 32 Series Our compact felt roller lubricators are designed for coil gauges up to 0.5 mm as well as viscosities up to 100 mm2/sec (recommended guideline values). Fields of application Contact components: tab connectors, electric switching contacts, contact springs Punched and bent parts: medical technology, microelectronics, precision engineering Fine bla

The gap between the ROTOL calender rollers determines the thickness of the lubricant film. The gap is set by means of a digital display. The settings are allocated a retrievable numerical value. That means it is always possible to reproduce the film thickness precisely - by design.

The surface of the roller is only absorbent to a certain degree; in other words, the applied material does not penetrate deeper into the roller where it could remain as residue. Consequently, the system runs immediately “homogeneously” when the lubricant is changed.

It is possible to use all fluid lubricants through to grease, depending on their viscosity. The medium spreads evenly across the entire width of the roller so that it is possible to guarantee it is applied homogeneously at all times.

You can also send narrow materials through wide rollers, because the roller material is highly resistant to “indentation”. Consequently, just one machine is all that is required for all sheet metal / coil widths.

110 Series Our large felt roller lubricators are designed for coil gauges up to 10 mm and viscosities of up to 150 mm 2/sec (recommended guideline values). Fields of application Structural components for the automotive industry: handles, heat shields, oil pans, etc. Fittings for household appliances

60 Series Our medium-sized felt roller lubricators are designed for coil gauges up to 2 mm as well as viscosities up to 120 mm 2/sec (recommended guideline values). Fields of application Tool making: components for milling/turning/grinding machines Expanding metals for use in energy technology, chemistry, medicine Stamped parts for household appliances

Eckardt Umformtechnik GmbH Contact-free lubrication Flexible &amp; clean application Our spray systems apply oils and release agents fully contact-free. Making use of this method you guarantee the medium is applied cleanly and evenly, which allows you to act flexibly if not all areas of a material are to be lubricated uniformly. One huge advantage of our spray systems is their extremely fast changeover times to use different grades of oils. Oil/release agent storage; manual and fully automatic control and monitoring of the spray process. We offer our customers a wide range of options. Features &amp; benefits • Minimum setup times when changing spray medium • Different spray nozzles available • Suitable for all fluid media and numerous oil grades Individual solutions for all application purposes EOS systems are perfectly designed to meet the needs of industry to apply oils and release agents. They are solidly built and exceptionally easy to maintain; they reliably and precisely control

32 Series Our compact felt roller lubricators are designed for coil gauges up to 0.5 mm as well as viscosities up to 100 mm 2/sec (recommended guideline values). Fields of application Contact components: tab connectors, electric switching contacts, contact springs Punched and bent parts: medical technology, microelectronics, precision engineering Fine blanked parts: gear/engine technology, pumps

Roller applied lubrication Roller applied lubrication Contact lubrication You are in safe hands with roller lubricators when lubricants need to be applied evenly across whole surface areas. This method is extremely economical and requires very little maintenance. Roller lubricators are the most widely used systems in the forming and moulding branch of industry; they are particularly suitable for lubricating coils of steel. Features &amp; benefits • Suitable for diverse oil grades/flowing media • Lubricants applied evenly • No need to change rollers when changing lubricants • Low space requirements in direction of throughput • Process different material widths without changing rollers Products Our range of products comprises felt roller lubricators and squeeze-on lubricators. In addition, we offer our own brand of high-quality lubricants under our own brand name ROTOL; these ensure you can reliably achieve the desired viscosity every time. Felt roller lubricators Our felt roller lubric

Compact series lubricators with plastic housing Sizes: 1/4" to 1" Flow rate at 6 bar with ∆p 1 bar: 2600 to 8200 Nl / min Pressure range up to 15 bar